Mitsubishi L200. Manual - part 311

 

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Mitsubishi L200. Manual - part 311

 

 

LUBRICANT(S)

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-8

LUBRICANT(S)

M1233000400415

Item

Specified lubricant

Quantity

Transmission oil

DiaQueen ATF SP III

As required

Oil seal

Mitsubishi Part No.0101011 or equivalent

As required

SPECIAL TOOLS

M1233000600743

Tool

Number

Name

Use

MB990929

Installer adapter

Installation of oil seal 

MB990938

Handle

Use with installer adapter

D998727

MD998727

Oil pan FIPG cutter

Removal of oil pan

MD998333

Oil pump remover

Removal of oil pump

MB991603

Bearing installer stopper

Measurement of output 
shaft and center support 
end plays

MD998029

Oil seal installer

Measurement of output 
shaft end play

SPECIAL TOOLS

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-9

MB991632

Clearance dummy plate

Measurement of brake 
reaction plate, second 
brake and low/reverse 
brake end plays

MD998913

Dial gauge extension

Measurement of brake 
reaction plate, second 
brake and low/reverse 
brake end plays

MD998412

Guide

Installation of oil pump

MD998316

Dial gauge support

Measurement of input 
shaft end play

MD998924

Spring compressor 
retainer

Use with spring 
compressor

MD999590

Spring compressor

Removal and installation 
of reverse and overdrive 
clutch spring retainer 
snap ring

MB991629

Spring compressor

Measurement of 
overdrive clutch and 
underdrive clutch end 
plays

Tool

Number

Name

Use

TRANSMISSION AND EXTENSION HOUSING

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-10

TRANSMISSION AND EXTENSION HOUSING

DISASSEMBLY AND ASSEMBLY

M1233126900019

AK800428

4

1

2

5

6

3

48 ± 6 N·m

AB

11 ± 1 N·m

7

8

9

10

48 ± 6 N·m

44 ± 8 N·m

26 ± 5 N·m

MB991789

Spring compressor

Adjustment reverse clutch 
end plays

MB991630

Spring compressor

Removal and installation 
of center support snap 
ring

MD998907

Spring compressor

Removal and installation 
of underdrive clutch 
spring retainer snap ring

Tool

Number

Name

Use

Disassembly steps 

1.

Oil level gauge

2.

Oil filler tube

3.

Harness clamp bracket

4.

Air breather hose bracket

5.

Clip

6.

Cable end bracket

7.

Harness bracket

8.

Harness bracket

>>

A

<<

9.

Extension housing

10. Transmission

TRANSMISSION AND EXTENSION HOUSING

AUTOMATIC TRANSMISSION OVERHAUL <R4A5>

23B-11

REASSEMBLY SERVICE POINTS

>>A<< EXTENSION HOUSING INSTALLATION
1. Apply vaseline or blue petrolatum jelly on the 

bushing inside the extension housing.

CAUTION

• Completely degrease the FIPG-applied sur-

face so that water and oil including the old 
sealant cannot adhere to the surface coated 
with the sealant. Never touch the degreased 
surface by hand.

AKX00006

Ø1.6 mm
diameter

AD

Make sure the starting point and the ending 
point are about the middle between the bolts.

2. After squeezing out and applying the sealant on 

the extension housing at the section indicated in 
the illustration, install onto the transmission case.

Specified sealant:
Mitsubishi Part No.MZ100389 or equivalent

 

 

 

 

 

 

 

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