Mitsubishi L200. Manual - part 272

REAR OUTPUT SHAFT <V5MB1-J-ND2, NEZ, PD2>

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-73

DISASSEMBLY SERVICE POINT

<<A>> BALL BEARING REMOVAL

AK101110 AF

MD998917

Use special tool Bearing remover (MD998917) to 
remove the ball bearing.

REASSEMBLY SERVICE POINTS

>>A<< BALL BEARING INSTALLATION

AK101111

MD998812

MD998814

MD998823

AC

Use special tools to install the ball bearing.

• Installer cap (MD998812) 

• Installer-200 (MD998814)

• Installer adapter (48) (MD998823)

>>B<< SNAP RING INSTALLATION

AK101112

1. Install the thickest snap ring that can be fitted in 

the snap ring groove of the rear output shaft.

2. Make sure that the rear output shaft bearing end 

play meets the standard value.

Standard value: 0 

− 0.08 mm

TRANSFER DRIVE SHAFT <V5MB1-J-ND2, NEZ, PD2>

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-74

TRANSFER DRIVE SHAFT <V5MB1-J-ND2, NEZ, PD2>

DISASSEMBLY AND REASSEMBLY

M1222011200057

AK503431

1

2

AB

Apply gear oil to
all moving parts
before installation.

DIsassembly steps 

<<

A

>>

>>

A

<<

1.

Ball bearing

2.

Transfer drive shaft

DISASSEMBLY SERVICE POINT

<<A>> BALL BEARING REMOVAL

AK503429

MD998801

AB

Use special tool Remover (MD998801) to remove 
the ball bearing.

REASSEMBLY SERVICE POINT

>>A<< BALL BEARING INSTALLATION

AK503430

MD998812

MD998814

MD998830

MD998192

AB

Use special tools to install the inner race.

• Installer cap (MD998812)

• Installer-200 (MD998814)

• Installer adapter (66) (MD998830)

• Counter shaft bearing puller (MD998192)

FRONT OUTPUT SHAFT

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-75

FRONT OUTPUT SHAFT

DISASSEMBLY AND REASSEMBLY

M1222011500025

AKX00425

1

2

3

AC

Apply gear oil to
all moving parts
before installation.

Disassembly steps 

<<

A

>>

>>

B

<<

   

1.

Ball bearing

<<

A

>>

>>

A

<<

   

2.

Ball bearing

3.

Front output shaft

DISASSEMBLY SERVICE POINT

<<A>> BALL BEARING REMOVAL

AK403522AB

MD998801

MD998801

1. Use special tool Remover (MD998801) to support 

the ball bearing.

2. Press the front output shaft with a press and 

remove the ball bearings.

REASSEMBLY SERVICE POINTS

>>A<< BALL BEARING INSTALLATION

AK403462

MD998818

MD998812

MD998801

AB

1. Use special tool Remover (MD998801) to support 

the front output shaft.

2. Use special tools to install the ball bearing.

• Installer cap (MD998812)

• Installer adapter (38) (MD998818)

>>B<< BALL BEARING INSTALLATION

AK403523

MD998812

MD998801

MD998818

MD998813

AB

SPEEDOMETER GEAR

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-76

1. Use special tool Remover (MD998801) to support 

the front output shaft.

2. Use special tools to install the ball bearing.

• Installer cap (MD998812)

• Installer-100 (MD998813)

• Installer adapter (38) (MD998818)

SPEEDOMETER GEAR

DISASSEMBLY AND REASSEMBLY

M1222003400175

AKX00429

1

2

3

4

5

AC

Apply gear oil to
all moving parts
before installation.

Disassembly steps 

1.

O-ring

>>

A

<<

2.

Spring pin

3.

Driven gear

4.

O-ring

5.

Sleeve

Disassembly steps (Continued)