Mitsubishi L200. Manual - part 266

 

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Mitsubishi L200. Manual - part 266

 

 

AK900792AB

Apply gear oil to
all moving parts
before installation.

15

20

17

18

21

22

25

26

27

28

29

35 ± 6 N·m

35 ± 6 N·m

35 ± 6 N·m

35 ± 6 N·m

32 ± 2 N·m

30

24

23

19

16

Disassembly steps 

15. Bracket

>>

R

<<

16. Transfer case plate

>>

Q

<< 17. Countershaft gear

>>

P

<<

18. Spacer
19. Sealing cap
20. Needle bearing

>>

U

<<

21. Plug

>>

U

<<

22. Plug

23. Connector bracket
24. Harness bracket

>>

O

<< 25. Rear cover

>>

N

<<

26. Oil cover

>>

M

<< 27. Spacer

28. Dust seal cover

>>

L

<<

29. Oil seal

>>

K

<<

30. Spring pin

TRANSFER

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-49

Disassembly steps (Continued)

AK503417            

31

34

35

36

37

32

33

38

52

53

54

48

49

50

55

47

44

45

46

49

56

57

58

AF

35 ± 6 N·m

Apply gear oil to
all moving parts
before installation.

40

41

43

42

39

51

Disassembly steps 

<<

A

>>

>>

J

<<

31. H-L shift rail
32. H-L shift fork

>>

I

<<

33. H-L clutch sleeve
34. Harness bracket
35. Harness bracket
36. Harness bracket

>>

H

<<

37. Chain cover
38. Interlock plunger
39. Wave spring

>>

D

<<

40. Snap ring

>>

C

<<

41. H-L clutch hub
42. Low speed gear
43. Needle bearing

<<

B

>>

>>

B

<<

44. Rear output shaft

<<

B

>>

>>

B

<<

45. Chain

<<

B

>>

>>

B

<<

46. Front output shaft
47. 2-4WD shift fork
48. Snap ring
49. Spring retainer
50. Return spring
51. 2-4WD shift lug and shift rail 

assembly

>>

F

<<

52. Spring pin
53. 2-4WD shift lug
54. Distance piece
55. 2-4WD shift rail
56. Dust seal guard

>>

A

<<

57. Oil seal
58. Transfer case

TRANSFER

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-50

Disassembly steps (Continued)

TRANSFER

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-51

<V5MB1-J-ND2, NEZ,PD2>

AK900860

35 ± 6 N·m

1

3

32 ± 2 N·m

Apply gear oil to
all moving parts
before installation.

2

4

7

8

34 ± 5 N·m

12

14

16

15

AC

9

10

11

34 ± 5 N·m

17

18

19

19 ± 3 N·m

20

21

22

24

25

23

26

27

32

29

30

31

28

35 ± 6 N·m

33

35 ± 6 N·m

25 ± 4 N·m

34 ± 5 N·m

5

6

35 ± 6 N·m

34 ± 5 N·m

34 ± 5 N·m

13

<V5MB1-J-
ND2,NEZ>

<V5MB1-J-PD2>

Disassembly steps 

>>

V

<<

1.

Center differential lock detection 
switch

>>

V

<<

2.

2WD/4WD detection switch

3.

Gasket

>>

V

<<

4.

Center differential lock operation 
detection switch

>>

V

<<

5.

4WD operation detection switch

>>

V

<<

6.

High range/Low range detection 
switch

7.

Gasket

8.

Steel ball

>>

U

<<

9.

Plug

>>

T

<<

10. Spring
11. Steel ball
12. 4LLc operation detection switch
13. Plug
14. Gasket
15. Plug
16. Gasket

17. Vehicle speed sensor
18. Speedometer clamp

>>

S

<<

19. Speedometer driven gear sleeve 

assembly

20. Bracket

>>

R

<<

21. Transfer case plate

>>

Q

<< 22. Countershaft gear

>>

P

<<

23. Spacer
24. Sealing cap
25. Needle bearing
26. Connector bracket
27. Harness bracket

>>

O

<< 28. Rear cover

29. Oil cover

>>

M

<< 30. Spacer

31. Dust seal cover

>>

L

<<

32. Oil seal

>>

K

<<

33. Spring pin

Disassembly steps (Continued)

AK801157

34

35

36

37

38

40

41

42

43

44

45

48

46

47

49

50

51

52

53

54

55

56

57

58

59

60

61

62

64

65

63

Apply gear oil to
all moving parts
before installation.

35 ± 6 N·m

AE

39

Disassembly steps 

<<

A

>>

>>

J

<<

34. H-L shift rail
35. H-L shift fork

>>

I

<<

36. H-L clutch sleeve
37. Harness bracket
38. Harness bracket
39. Harness bracket

>>

H

<<

40. Chain cover
41. Interlock plunger
42. Wave spring
43. Rear output shaft
44. Needle bearing
45. Needle bearing
46. Center differential case

<<

C

>>

>>

G

<< 47. 2-4WD synchronizer

<<

C

>>

>>

G

<< 48. Chain

<<

C

>>

>>

G

<< 49. Front output shaft

50. Needle bearing

51. E-ring
52. Spring seat
53. Spring
54. 2-4WD shift lug and shift rail 

assembly

>>

F

<<

55. Spring pin
56. 2-4WD shift lug
57. Spring seat
58. Spring
59. 2-4WD shift rail
60. 2-4WD shift fork
61. 2-4WD synchronizer sleeve
62. Spacer
63. Steel ball

>>

E

<<

64. Snap ring
65. Differential lock hub

TRANSFER

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-52

Disassembly steps (Continued)

 

 

 

 

 

 

 

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