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Mazda CX 7. Manual - part 111

LUBRICATION [L3 WITH TC]

01-11–9

01-11

2007 Mazda CX-7 Workshop Manual (1871–1U–06B)

6. Tighten the oil pan-transaxle installation bolts.

Tightening torque

37— 52 N·m {3.8— 5.3 kgf·m, 28— 38 ft·lbf}

End Of Sie

WM: OIL PUMP

OIL PUMP REMOVAL/INSTALLATION[L3 WITH TC]

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Warning

• Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the

engine oil have cooled.

• A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,

causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.

• Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your

skin by washing with soap and water immediately after working with engine oil.

1. Complete the “BEFORE REPAIR PROCEDURE”. (See 01-14-4 BEFORE REPAIR PROCEDURE[L3 WITH

TC].)

2. Remove the battery and battery tray. (See 01-17-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
3. Remove the under cover.
4. Remove the splash shield (RH).
5. Drain the engine oil. (See 01-11-4 ENGINE OIL REPLACEMENT[L3 WITH TC].)
6. Drain the engine coolant. (See 01-12-5 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
7. Remove the charge air cooler, air cleaner and fresh air duct component, and air hose. (See 01-13-5 INTAKE

AIR SYSTEM REMOVAL/INSTALLATION[L3 WITH TC].)

8. Disconnect the quick release connector on the high pressure fuel pump. (See 01-14-19 QUICK RELEASE

CONNECTOR REMOVAL/INSTALLATION[L3 WITH TC].)

9. Remove the high pressure fuel pump. (See 01-14-16 HIGH PRESSURE FUEL PUMP REMOVAL/

INSTALLATION[L3 WITH TC].)

10. Remove the ignition coils. (See 01-18-2 IGNITION COIL REMOVAL/INSTALLATION[L3 WITH TC].)
11. Loosen the water pump pulley bolts before removing the drive belt.
12. Remove the drive belt. (See 01-10-3 DRIVE BELT REMOVAL/INSTALLATION[L3 WITH TC].)
13. Remove the P/S oil pump with hose and pipe still connected. Position the P/S oil pump out of the way. (See 06-

14-21 POWER STEERING OIL PUMP REMOVAL/INSTALLATION.)

14. Remove the crankshaft position (CKP) sensor. (See 01-40-42 CRANKSHAFT POSITION (CKP) SENSOR

REMOVAL/INSTALLATION[L3 WITH TC].)

15. Remove the engine front cover. (See 01-10-10 TIMING CHAIN REMOVAL/INSTALLATION[L3 WITH TC].)
16. Remove the oil pan. (See 01-11-6 OIL PAN REMOVAL/INSTALLATION[L3 WITH TC].)
17. Remove in the order indicated in the table.
18. Install in the reverse order of removal.
19. Refill with the specified type and amount of the engine oil. (See 01-11-4 ENGINE OIL REPLACEMENT[L3

WITH TC].)

20. Refill the engine coolant. (See 01-12-5 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
21. Start the engine and confirm that there is no oil leakage.

• If there is oil leakage, repair or replace the applicable part.

22. Inspect the oil level. (See 01-11-3 ENGINE OIL LEVEL INSPECTION[L3 WITH TC].)
23. Inspect for engine coolant leakage. (See 01-12-6 ENGINE COOLANT LEAKAGE INSPECTION[L3 WITH TC].)
24. Inspect for the ignition timing and idle speed. (See 01-10-35 ENGINE TUNE-UP[L3 WITH TC].)
25. Inspect the oil pressure. (See 01-11-2 OIL PRESSURE INSPECTION[L3 WITH TC].)

OIL PAN-TRANSAXLE INSTALLATION BOLTS

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LUBRICATION [L3 WITH TC]

01-11–10

2007 Mazda CX-7 Workshop Manual (1871–1U–06B)

Revised 11/2006 (Ref. No. R172/06)

Oil Pump Sprocket Removal/Installation Note

1. Temporarily install the crankshaft pulley and

crankshaft pulley lock bolt to the crankshaft, and
lock the oil pump against rotation as shown in
figure.

2. Remove/install the oil pump sprocket, and then

remove the crankshaft pulley and crankshaft
pulley lock bolt.

Tightening torque

20—30 N·m {2.1—3.0 kgf·m, 15—22 ft·lbf}

Oil Pump Installation Note

1. Tighten the oil pump bolts in two steps in the

order shown in the figure.

Tightening torque

Step 1: 8— 12 N·m {82— 122 kgf·cm, 71—

105 in·lbf}

Step 2: 17— 23 N·m {1.8— 2.3 kgf·m, 12.6—

16.9 ft·lbf}

End Of Sie

OIL

8.0—11.5
{82—117,
71—101}

: 20—30 N·m {2.1—3.0 kgf·m, 15—22 ft·lbf}

: 8—12 N·m {82—122 kgf·cm, 71—105 in·lbf}, 17—23 N·m {1.8—2.3 kgf·m, 12.6—16.9 ft·lbf}

N·m {kgf·cm, in·lbf}

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Oil strainer

Oil pump chain guide

Oil pump chain tensioner

Oil pump chain

Oil pump sprocket
(See 01-11-10 Oil Pump Sprocket Removal/
Installation Note.)

Oil pump
(See 01-11-10 Oil Pump Installation Note.)

CRANKSHAFT
PULLEY

OIL PUMP
SPROCKET

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COOLING SYSTEM [L3 WITH TC]

01-12–1

01-12

2007 Mazda CX-7 Workshop Manual (1871–1U–06B)

01-12

COOLING SYSTEM [L3 WITH TC]

COOLING SYSTEM LOCATION INDEX

[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–2

COOLING SYSTEM SERVICE

WARNINGS[L3 WITH TC] . . . . . . . . . . 01-12–2

ENGINE COOLANT LEVEL INSPECTION

[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–3

ENGINE COOLANT PROTECTION

INSPECTION[L3 WITH TC] . . . . . . . . . 01-12–4

ENGINE COOLANT REPLACEMENT

[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–5

ENGINE COOLANT LEAKAGE

INSPECTION[L3 WITH TC] . . . . . . . . . 01-12–6

COOLING SYSTEM CAP INSPECTION

[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–7

COOLANT RESERVE TANK

REMOVAL/INSTALLATION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–7

Coolant Reserve Tank

Removal Note . . . . . . . . . . . . . . . . . . 01-12–8

RADIATOR REMOVAL/INSTALLATION

[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–8

Upper Mount Rubber Bracket

Removal Note . . . . . . . . . . . . . . . . . . 01-12–10

Radiator Removal Note . . . . . . . . . . . . . 01-12–10

THERMOSTAT

REMOVAL/INSTALLATION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–11

THERMOSTAT INSPECTION

[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–11

WATER PUMP

REMOVAL/INSTALLATION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–12

O-ring Installation Note . . . . . . . . . . . . . 01-12–12

FAN MOTOR

REMOVAL/INSTALLATION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–12

ATF Oil Cooler Pipe

Removal Note . . . . . . . . . . . . . . . . . . . 01-12–14

Cooling Fan Component

Removal Note. . . . . . . . . . . . . . . . . . . 01-12–14

FAN MOTOR INSPECTION

[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–14

Part Inspection . . . . . . . . . . . . . . . . . . . 01-12–14

FAN CONTROL MODULE INSPECTION

[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–14

End of Toc

WM: COOLING SYSTEM

COOLING SYSTEM [L3 WITH TC]

01-12–2

2007 Mazda CX-7 Workshop Manual (1871–1U–06B)

Revised 7/2006 (Ref. No. R065/06)

COOLING SYSTEM LOCATION INDEX[L3 WITH TC]

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End Of Sie

COOLING SYSTEM SERVICE WARNINGS[L3 WITH TC]

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Warning

• Never remove the cooling system cap or loosen the radiator drain plug while the engine is

running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.

• Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.

Wrap a thick cloth around it and slowly turn it counterclockwise to the first stop. Step back while
the pressure escapes.

• When you are sure all the pressure is gone, press down on the cap using the cloth, turn it, and

remove it.

• Depending on the vehicle, the cooling fan may operate suddenly even when the ignition switch is

turned off. Therefore, keep hands and tools away from the cooling fan even if the cooling fan is
not operating to prevent injury to personnel or damage to the cooling fan. Always disconnect the
negative battery cable when servicing the cooling fan or parts near the cooling fan.

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Cooling system cap
(See 01-12-7 COOLING SYSTEM CAP
INSPECTION[L3 WITH TC].)

Coolant reserve tank
(See 01-12-3 ENGINE COOLANT LEVEL
INSPECTION[L3 WITH TC].)
(See 01-12-7 COOLANT RESERVE TANK
REMOVAL/INSTALLATION[L3 WITH TC].)

Radiator
(See 01-12-4 ENGINE COOLANT PROTECTION
INSPECTION[L3 WITH TC].)
(See 01-12-5 ENGINE COOLANT
REPLACEMENT[L3 WITH TC].)
(See 01-12-6 ENGINE COOLANT LEAKAGE
INSPECTION[L3 WITH TC].)
(See 01-12-8 RADIATOR REMOVAL/
INSTALLATION[L3 WITH TC].)

Thermostat
(See 01-12-11 THERMOSTAT REMOVAL/
INSTALLATION[L3 WITH TC].)
(See 01-12-11 THERMOSTAT INSPECTION[L3
WITH TC].)

Water pump
(See 01-12-12 WATER PUMP REMOVAL/
INSTALLATION[L3 WITH TC].)

Cooling fan motor No.1
(See 01-12-12 FAN MOTOR REMOVAL/
INSTALLATION[L3 WITH TC].)
(See 01-12-14 FAN MOTOR INSPECTION[L3 WITH
TC]01-12-14 FAN MOTOR INSPECTION[L3 WITH
TC].)

Cooling fan motor No.2
(See 01-12-12 FAN MOTOR REMOVAL/
INSTALLATION[L3 WITH TC].)
(See 01-12-14 FAN MOTOR INSPECTION[L3 WITH
TC].)

Fan control module No.1
(See 01-12-14 FAN CONTROL MODULE
INSPECTION[L3 WITH TC].)

Fan control module No.2
(See 01-12-14 FAN CONTROL MODULE
INSPECTION[L3 WITH TC].)

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