Mazda Protege 5. Manual - part 217

 

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Mazda Protege 5. Manual - part 217

 

 

ANTILOCK BRAKE SYSTEM 

04–13–8

Inspection Using An Oscilloscope (Reference)
Wheel speed

ABS HU/CM terminal:
RR : A ( + ) — B ( - )
LR : C ( + ) — F ( - )
RF : D ( + ) — G ( - )
LF : E ( + ) — I ( - )

Oscilloscope setting:
1 V/DIV (Y), 2 ms/DIV (X), AC range

Vehicle condition: Driving 30 km/h (18.6 mph)

Note

As vehicle speed increases, period of wave 
shortens.

If there is malfunctioning in the sensor rotor, 
wave profile warps.

Vehicle speed output (to PCM) (ATX only)

ABS HU/CM terminal: J ( + ) — AA ( - )

Oscilloscope setting:
1 V/DIV (Y), 5 ms/DIV (X), DC range

Vehicle condition: Driving 30 km/h (18.6 mph)

Note

As vehicle speed increases, period of wave 
shortens.

Vehicle speed output (to instrument cluster)

ABS HU/CM terminal: Q ( + ) — AA ( - )

Oscilloscope setting:
1 V/DIV (Y), 5 ms/DIV (X), DC range

Vehicle condition: Driving 30 km/h (18.6 mph)

Note

As vehicle speed increases, period of wave 
shortens.

End Of Sie

Z3U0413W201

Z3U0413W202

Z3U0413W203

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ANTILOCK BRAKE SYSTEM 

04–13–9

04–13

FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION

A3U041343720W01

1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.

.

End Of Sie

FRONT/REAR ABS WHEEL-SPEED SENSOR INSPECTION

A3U041343720W02

Visual Inspection

1. Remove the wheel and tire, and inspect the sensor for looseness and damage. Replace the sensor if 

necessary.

Clearance Inspection

1. Inspect the clearance between the wheel-speed 

sensor and the sensor rotor.

Clearance

0.3—1.1 mm {0.012—0.043 in}

Resistance Inspection

1. Disconnect the ABS wheel-speed sensor connector.
2. Inspect the resistance at the ABS wheel-speed sensor.

If not as specified, replace the ABS wheel-speed sensor.

Resistance

1.3—1.7 kilohm

X3U413WAB

1

Connector

2

Bolt, nut

3

Front ABS wheel-speed sensor

X3U413WAC

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ANTILOCK BRAKE SYSTEM 

04–13–10

Voltage Inspection

1. On level ground, jack up the vehicle and support it evenly on safety stands.
2. Disconnect the ABS wheel-speed sensor connector.
3. Inspect each sensor by rotating each wheel one revolution per second.

If not as specified, replace the ABS wheel-speed sensor.

Voltage

0.25—1.2 V (AC)

Voltage Pattern Inspection

1. On level ground, jack up the vehicle and support it evenly on safety stands.
2. Disconnect the ABS wheel-speed sensor connector.
3. Using an oscilloscope, inspect voltage pattern for 

distortion and noise by rotating each wheel.

If there is distortion or noise, inspect the ABS 
sensor rotor.

End Of Sie

REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION

A3U041343710W01

1. For 4SD, remove the rear seat back. (See 09–13–5 REAR SEAT REMOVAL/INSTALLATION.)

For 5HB, remove the trunk side trim. (See 09–17–15 5HB.)

2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.

.

End Of Sie

X3U413WAD

X3U413WAE

1

Connector

2

Bolt

3

Rear ABS wheel-speed sensor

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TECHNICAL DATA 

04–50–1

04–50

04–50

TECHNICAL DATA

BRAKES TECHNICAL DATA . . . . . . . . .  04–50–1

End of Toc

BRAKES TECHNICAL DATA

A3U045001020W01

End Of Sie

Item

ZM engine

FS engine

CONVENTIONAL BRAKE SYSTEM

Brake pedal

Brake pedal height 

(mm {in})

185 {7.28} (reference value)

Brake pedal play 

(mm {in})

4—12 {0.16—0.47}

Pedal-to-floor clearance 
(Brake pedal when 
depressed at 588 N {60 kgf, 
132 lbf})

(mm {in})

88 {3.5} min.

84 {3.3} min.

Power brake 
unit

Fluid pressure

At 0 kPa {0 
mmHg, 0 inHg}

650 {7, 94} min.

600 {6, 87} min.

(kPa {kgf/cm

2

, psi}) At 66.7 kPa 

{500 mmHg, 
19.7 inHg}

6,500 {66, 943} min.

7,200 {73, 1,044} min.

Dual 
proportioning 
valve (without 
ABS)

Switching point 

(kPa {kgf/cm

2

,

psi})

2,900 {30, 430} 

±

200 {2, 30}

3,400 {35, 500} 

±

300 {3, 40}

Rear wheel pressure when master cylinder 
pressure is 5900 kPa {60 kgf/cm

2

, 850 psi}

3,800 {39, 550} 

±

300 {3, 40}

4,200 {42.5, 600} 

±

400 {4, 60}

(kPa {kgf/cm

2

, psi})

Front disc 
brake

Minimum disc pad 
thickness 

(mm {in})

1.5 {0.059}

2.0 {0.079}

Minimum disc plate 
thickness 

(mm {in})

20 {0.78}

22 {0.87}

Disc plate runout limit 

(mm {in})

0.05 {0.002}

Rear disc 
brake

Minimum disc pad 
thickness 

(mm {in})

1.0 {0.039}

Minimum disc plate 
thickness 

(mm {in})

8 {0.31}

Disc plate runout limit 

(mm {in})

0.05 {0.002}

Rear drum 
brake

Maximum brake drum 
diameter

(mm {in})

201.5 {7.933}

Minimum lining thickness 

(mm {in})

1.0 {0.039}

Clearance between shoe and drum

Automatic adjuster

Brake fluid

Type

SAE J1703 or FMVSS 116 DOT3

PARKING BRAKE SYSTEM

Parking brake 
lever

Lever stroke when pulled at 
98 N {10 kgf, 22 lbf} 

(notches)

5—7

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