Mazda Protege 5. Manual - part 4

 

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Mazda Protege 5. Manual - part 4

 

 

GENERAL INFORMATION 

00–00–13

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3. Compare the appearance and smell, and identify 

the type of oil that is leaking.

4. Remove any oil on the engine or transaxle.
5. Allow the engine to run for 30 minutes.
6. Check the area where the oil is leaking, then 

make necessary repairs.

Disconnection of the Negative Battery Cable

Before beginning any work, turn the ignition switch to LOCK position, then disconnect the negative battery 
cable and wait for more than 1 minute to allow the backup power supply of the SAS control module to deplete 
its stored power. Disconnecting the battery cable will delete the memories of the clock, audio, and DTCs, etc. 
Therefore, it is necessary to verify those memories before disconnecting the cable.

Removal of Parts

While correcting a problem, also try to determine 
its cause. Begin work only after first learning 
which parts and subassemblies must be removed 
and disassembled for replacement or repair. After 
removing the part, plug all holes and ports to 
prevent foreign material from entering.

Disassembly

If the disassembly procedure is complex, 
requiring many parts to be disassembled, all parts 
should be marked in a place that will not affect 
their performance or external appearance and 
identified so that reassembly can be performed 
easily and efficiently.

Inspection During Removal, Disassembly

When removed, each part should be carefully 
inspected for malfunction, deformation, damage, 
and other problems.

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GENERAL INFORMATION 

00–00–14

Arrangement of Parts

All disassembled parts should be carefully arranged for reassembly.

Be sure to separate or otherwise identify the parts 
to be replaced from those that will be reused.

Cleaning of Parts

All parts to be reused should be carefully and thoroughly cleaned in the appropriate method.

Warning

••••

Using compressed air can cause dirt and 
other particles to fly out causing injury to 
the eyes. Wear protective eye wear 
whenever using compressed air.

Reassembly

Standard values, such as torques and certain 
adjustments, must be strictly observed in the 
reassembly of all parts.

If removed, these parts should be replaced with 
new ones:
— Oil seals
— Gaskets
— O-rings
— Lockwashers
— Cotter pins
— Nylon  nuts

Depending on location:
— Sealant and gaskets, or both, should be 

applied to specified locations. When sealant 
is applied, parts should be installed before sealant hardens to prevent leakage.

— Oil should be applied to the moving components of parts.
— Specified oil or grease should be applied at 

the prescribed locations (such as oil seals) 
before reassembly.

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GENERAL INFORMATION 

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Adjustment

Use suitable gauges and/or testers when making 
adjustments.

Rubber Parts and Tubing

Prevent gasoline or oil from getting on rubber 
parts or tubing.

Hose Clamps

When reinstalling, position the hose clamp in the 
original location on the hose and squeeze the 
clamp lightly with large pliers to ensure a good fit.

Torque Formulas

When using a torque wrench-SST or equivalent 
combination, the written torque must be 
recalculated due to the extra length that the SST 
or equivalent adds to the torque wrench. 
Recalculate the torque using the following 
formulas. Choose the formula that applies to you.

A : The length of the SST past the torque wrench drive.
L : The length of the torque wrench.

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Torque Unit

Formula

N·m

N·m 

×

 [L/(L+A)]

kgf·m

kgf·m 

×

 [L/(L+A)]

kgf·cm

kgf·cm 

×

 [L/(L+A)]

ft·lbf

ft·lbf 

×

 [L/(L+A)]

in·lbf

in·lbf 

×

 [L/(L+A)]

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GENERAL INFORMATION 

00–00–16

Vise

When using a vise, put protective plates in the 
jaws of the vise to prevent damage to parts.

Dynamometer

When test-running a vehicle on a dynamometer:
— Place a fan, preferably a vehicle-speed proportional type, in front of the vehicle.
— Connect an exhaust gas ventilation unit.
— Cool the exhaust pipes with a fan.
— Keep the area around the vehicle uncluttered.
— Watch the water temperature gauge.

Note

When the vehicle is on a chassis roller and only the front wheels rotate, the ABS warning light may 
illuminate. (Refer to 04–10–1 PRECAUTION (BRAKES) to turn off the warning light.)

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INSTALLATION OF RADIO SYSTEM

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If a radio system is installed improperly or if a high-powered type is used, the CIS and other systems may be 
affected. When the vehicle is to be equipped with a radio, observe the following precautions:

Install the antenna at the farthest point from control modules.

Install the antenna feeder as far as possible from the control module harnesses.

Ensure that the antenna and feeder are properly adjusted.

Do not install a high-powered radio system.

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ELECTRICAL SYSTEM

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Electrical Parts
Battery cable

Before disconnecting connectors or removing 
electrical parts, disconnect the negative battery 
cable.

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