Mazda 5. Manual - part 66

BODY STRUCTURE [PANEL REPLACEMENT]

09–80B–27

09

End Of Sie

TORQUE BOX INSTALLATION

DPE098053381B02

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for plug welds before installing new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.

9

2

5

1

11

(A)2

TORQUE BOX

DPE0980B072

09–80B–28

BODY STRUCTURE [PANEL REPLACEMENT]

End Of Sie

FRONT FRAME (REAR) REMOVAL

DPE098053390B01

1. Remove the front frame (rear).

9

2

5

1

11

2

TORQUE BOX

DPE0980B073

BODY STRUCTURE [PANEL REPLACEMENT]

09–80B–29

09

End Of Sie

FRONT FRAME (REAR) INSTALLATION

DPE098053390B02

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for plug welds before installing new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.

20

10

2

2

2

6

1

FRONT FRAME (REAR)

DPE0980B070

09–80B–30

BODY STRUCTURE [PANEL REPLACEMENT]

End Of Sie

FRONT PILLAR REMOVAL

DPE098074090B01

1. Rough cut area (A), drill the 71 locations indicated by (B).

Caution

• Avoid cutting with a blow torch or similar tools as the insulator (shaded area) is flammable.

2. When the front pillar (outer) is being removed, the cowl panel may interfere with the front pillar (outer) and make 

removal difficult. Therefore, drill the 2 locations indicated by (C) and then open the cowl panel outward.

20

10

2

2

6

1

2

FRONT FRAME (REAR)

DPE0980B071