Mazda 5. Manual - part 37

 

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Mazda 5. Manual - part 37

 

 

05–17–68

AUTOMATIC TRANSAXLE 

Snap ring sizes

(9) Install the selected snap ring and perform steps (2) to (7) again. Verify that the calculated value satisfies the 

clearance specification.

13. Inspect the 3–4 clutch operation. 

(1) Install the 3–4 clutch drum to the end cover. 
(2) Inspect the 3–4 clutch operation by applying 

compressed air as shown.

Air pressure

392—441 kPa {4.0—4.5 kgf/cm

2

, 57—63 psi} 

14. Install the 3–4 clutch component to the 2–4 brake 

drum.

15. Apply petroleum jelly to the bearing, and secure it 

onto the 3–4 clutch component.

16. Install the 3–4 clutch hub.
17. Apply petroleum jelly to the bearing, and secure it 

onto the 3–4 clutch hub as shown in the figure.

18. Install the rear sun gear plate onto the 2–4 brake 

drum.

19. Install the snap ring.

End Of Sie

FRONT INTERNAL GEAR ONE-WAY CLUTCH COMPONENT DISASSEMBLY/ASSEMBLY

B3E051719500A03

1. Perform the preinspection before disassembly.

(See 05–17–127 Front Internal Gear and One-Way Clutch Component.)

2. Disassemble in the order indicated in the table.

Range mm {in}

Snap ring sizes mm {in}

Drive plate part number:FN11 19 370

Drive plate part number:FNE1 19 370

2.250—2.450 {0.089—0.096}

2.350—2.550 {0.093—0.100}

1.2 {0.047}

2.450—2.650 {0.096—0.104}

2.550—2.750 {0.100—0.108}

1.4 {0.055}

2.650—2.850 {0.104—0.112}

2.750—2.950 {0.108—0.116}

1.6 {0.063}

2.850—3.050 {0.112—0.120}

2.950—3.150 {0.116—0.124}

1.8 {0.071}

3.050—3.250 {0.120—0.128}

3.150—3.350 {0.124—0.132}

2.0 {0.079}

3.250—3.450 {0.128—0.136}

3.350—3.550 {0.132—0.140}

2.2 {0.087} 

3-4 CLUTCH FLUID PASSAGE

B3E0517A262

B3E0517A264

SNAP RING

3-4
CLUTCH HUB

BEARING

REAR SUN GEAR PLATE

B3E0517A265

AUTOMATIC TRANSAXLE 

05–17–69

05

3. Assemble in the reverse order of disassembly.

.

One-Way Clutch Retainer Disassembly Note

• Remove the one-way clutch retainer using a flathead screwdriver, etc. as shown in the figure.

Assembly Procedure

1. Install the snap ring.

5

4

3

1

2

2

ATF

B3E0517A119

1

One-way clutch retainer
(See 05–17–69 One-Way Clutch Retainer 
Disassembly Note.)

2

Side race

3

One-way clutch

4

Snap ring

5

Front internal gear

FRONT INTERNAL GEAR

ONE-WAY CLUTCH RETAINER

B3E0517A120

05–17–70

AUTOMATIC TRANSAXLE 

2. Install the one-way clutch to the front internal gear 

in the direction of the arrow (on the one-way 
clutch) as shown in the figure.

3. Install the side race.
4. Install the one-way clutch retainer.

End Of Sie

BAND SERVO DISASSEMBLY/ASSEMBLY

B3E051719500A04

1. Disassemble in the order indicated in the table.

FRONT INTERNAL GEAR

SIDE RACE

ARROW

SIDE RACE

ONE-WAY CLUTCH

LOW-RESISTANCE  TYPE

STANDARD  TYPE

SIDE RACE

ARROW

MARKING

FRONT INTERNAL GEAR

SIDE RACE

ONE-WAY CLUTCH

CDA517ZAA002

AUTOMATIC TRANSAXLE 

05–17–71

05

2. Assemble in the reverse order of disassembly.

Assembly Procedure

1. Measure the spring free length.

Specification

• If not as specified, replace the spring.

2. Install the servo return spring to the transaxle case.

1

Servo retainer

2

O-ring

3

Servo piston

4

Servo return spring

5

Band strut

6

2–4 brake band

5

4

3

1

2

6

R

ATF

ATF

10.8—13.7 N·m {110—140 kgf·cm, 95.5—121 in·lbf}

B3E0517A122

Outer 

diameter 

mm {in}

Free length 

mm {in}

No. of 

coils

Wire diameter

mm {in}

34.0 {1.340}

36.4 {1.430}

2.5

4.0 {0.160}

 

 

 

 

 

 

 

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