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(16) Install first gear synchro ring (Fig. 69). (17) Assemble 1-2 synchro hub sleeve, springs, struts and detent balls. CAUTION: The 1-2 synchro hub and sleeve can be (18) Start 1-2 synchro assembly on shaft by hand (Fig. 70). Be sure synchro sleeve is properly positioned. (19) Press 1-2 synchro onto output shaft using suitable size pipe tool and shop press (Fig. 71). CAUTION: Take time to align the synchro ring and (20) Install interm ring. 72) as follows: (a) Snap rings are available in thicknesses from 1.80 mm to 2.00 mm (0.070 to 0.078 in.). (b) Install thickest snap ring that will fit in shaft groove. (c) Verify that snap ring is completely seated in groove before proceeding. chro hub and sleeve (Fig. 73). Be sure synchro ring is Fig. 69 First Gear Synchro Ring Installation 1 – FIRST GEAR SYNCHRO RING Fig. 70 Starting 1-2 Synchro On Shaft 1 – 1–2 SYNCHRO ASSEMBLY SLEEVE Fig. 71 Pressing 1-2 Synchro Assembly Onto Output Shaft 1 – SUITABLE SIZE PIPE TOOL 6310–1 4 – 1–2 SYNCHRO ASSEMBLY 21 - 64 NV3550 MANUAL TRANSMISSION XJ DISASSEMBLY AND ASSEMBLY (Continued) |