Jeep XJ. Manual - part 331
(5) Position the turbocharger oil pressure supply
line in its original position (Fig. 18). Torque the turbo
fitting to 27 N·m (20 ft. lbs.).
(6) Install the exhaust manifold heatshield (Fig.
19). Torque bolts to 11 N·m (97 in. lbs.).
(7) Install the EGR tube on the exhaust manifold.
Leave loose at this time.
(8) Raise the vehicle on a hoist.
CAUTION: Heatshield is very sharp. Wear gloves to
prevent injury.
(9) Slide the exhaust downpipe heatshield up over
the pipe and strap it in its original position (Fig. 20).
(10) Install the steering shaft. Torque the pinch
bolt to 49 N·m (36 ft. lbs.).
(11) Install the turbocharger oil return hose on the
engine block (Fig. 21).
(12) Install the exhaust system support clamp
(Fig. 22). Torque nuts to 23 N·m (17 ft. lbs.).
(13) Connect the exhaust system at the (3) bolt
flange (Fig. 22). Torque the bolts to 23 N·m (17 ft.
lbs.).
(14) Lower the vehicle on hoist.
(15) Install the clutch master cylinder through the
bulkhead.
Fig. 17 Turbocharger / Exhaust Manifold Assembly
1 – OIL RETURN LINE
2 – WASTEGATE VACUUM SUPPLY HOSE
3 – TURBO TO EXHAUST MANIFOLD RETAINING NUTS
4 – BENCH VISE
5 – TURBOCHARGER ASSEMBLY (REMOVED FROM VEHICLE)
6 – WASTEGATE VACUUM ACTUATOR
Fig. 18 R. H. D. Turbo Position & Orientation
1 – CLUTCH MASTER CYLINDER
2 – EXHAUST DOWNPIPE HEATSHIELD
3 – TURBOCHARGER OIL PRESSURE SUPPLY LINE AT TURBO
4 – TURBOCHARGER OIL PRESSURE SUPPLY LINE AT ENGINE
BLOCK
5 – ACTUATOR VACUUM SUPPLY
6 – TURBOCHARGER WASTEGATE ACTUATOR
Fig. 19 2.5L Turbo Diesel — Heatshields
1 – CLUTCH MASTER CYLINDER HEATSHIELD
2 – TURBO OIL PRESSURE SUPPLY LINE
3 – TURBOCHARGER
4 – EXHAUST MANIFOLD HEATSHIELD RETAINING BOLTS
11 - 8
EXHAUST SYSTEM AND TURBOCHARGER
XJ
REMOVAL AND INSTALLATION (Continued)
2000 JEEP CHEROKEE