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(6) Lubricated and install disc without threaded hole from Trac-Lok t Tool C-4487 into lower side gear. (7) Install upper side gear and clutch disc pack with retaining clips seated in the case pockets (Fig. (8) Hold assembly in position and install threaded disc from Trac-Lok t Tool C-4487 into top side gear. (9) Install forcing screw and tighten screw to slightly compress clutch disc. (10) Place pinion gears in position in side gears and verify that the pinion mate shaft hole is aligned. (11) Rotate case with turning bar C-4487-2 until pinion mate shaft holes in pinion gears align with (12) Tighten forcing screw to 122 N·m (90 ft. lbs.) maximum to compress the Belleville springs. (13) Lubricate and install thrust washers behind pinion gears and align washers with a small screw (14) Remove Forcing Screw, Step Plate and Threaded Adapter. (15) Install pinion gear mate shaft and align holes in shaft and case. (16) Install pinion mate shaft roll pin. Stake (peen) case over pin in two places 180 degrees apart. (17) Lubricate all differential components with hypoid gear lubricant. Fig. 57 CLUTCH PACK 1 - DISCS Fig. 58 CLUTCH PACK AND LOWER SIDE GEAR 1 - DIFFERENTIAL CASE Fig. 59 CLUTCH PACK AND UPPER SIDE GEAR 1 - SIDE GEAR AND CLUTCH PACK TJ REAR AXLE - 216RBI 3 - 145 DIFFERENTIAL -TRAC-LOK (Continued) |