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3. Install thermostat housing (Refer to 7 - COOLING/ENGINE/ENGINE COOLANT THERMOSTAT - INSTALLA- TION). 4. Install viscous heater (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING/ELECTRIC COOLANT PUMP - INSTALLATION). 5. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION). 6. Raise vehicle on hoist. 7. Connect turbocharger oil return line at turbocharger. 8. Connect exhaust pipe at turbocharger downpipe. 9. Lower vehicle from hoist. 10. Connect oil supply line at turbocharger. Torque banjo fitting to 24 N·m. 11. Install exhaust manifold heat shield. Torque retaining bolts to 24 N·m (18 lbs.ft.). 12. Reposition EGR cooler and or EGR valve assembly on exhaust manifold. Torque retaining nuts and bolt to 32.4N·m. 13. Connect EGR pipe to EGR valve. Torque bolts to 32 N·m. 14. Connect EGR cooler coolant hoses at cooler (2.8L). 15. Install coolant recovery pressure container (Refer to 7 - COOLING/ENGINE/COOLANT RECOVERY PRESS CONTAINER - INSTALLATION). 16. Refill cooling system (Refer to 7 - COOLING/ENGINE - STANDARD PROCEDURE). 17. Connect charge air cooler inlet hose at turbocharger. 18. Install air cleaner assembly. 19. Connect air inlet hose to turbocharger. 20. Install engine cover (Refer to 9 - ENGINE - INSTALLATION). 21. Connect negative battery cable. 11 - 18 EXHAUST SYSTEM KJ |