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7. Clean gasket sealer residue from retainer and inspect retainer for cracks or other damage. 8. Apply a 3 mm (1/8 in.) bead of Mopar T gasket maker or silicone adhesive to sealing surface of 9. Align cavity in seal retainer with fluid return hole in front of case. CAUTION: Do not block fluid return cavity on seal- T gas- ket maker or silicone adhesive sealer. Seal failure 10. Install bolts to hold retainer (1) to transfer case. Tighten to 21 N·m (16 ft. lbs.) of torque. MAINSHAFT 1. Lubricate mainshaft splines with recommended transmission fluid. 2. Slide drive sprocket onto mainshaft. 3. Slide mode hub onto mainshaft. 4. Install mode hub retaining ring. Verify that the retaining ring is fully seated in mainshaft groove. SHIFT FORKS, SECTOR, AND MAINSHAFT 1. Install the shift sector shaft bearing using a suitable socket (2) until the bearing is flush to the bottom, 2. Install a new shift sector shaft seal using a suitable socket until the seal is flush to the bottom of the 3. Install shift sector (1) in case. Lubricate sector shaft with transmission fluid before installation. 21 - 844 TRANSFER CASE - NV231 KJ |