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6J – 12 INDUCTION INSPECTION AND RAPAIR 1. Visually check for cracks/clogs inside intake manifold. 2. If foreign material is observed, it should be taken out, and if there are some cracks on the intake INSTALLATION 1. Install the intake manifold assembly, tighten bolts and to the specified torque. Torque: 20 N·m (2.0 kg·m / 14 lb ft) for bolt 2. Install fuel pipe. Torque: 4 N·m (0.4 kg·m / 35 lb in) for M16 nut (Apply engine oil) Torque: 13 N·m (1.3 kg·m / 113 lb in) for M10 cap Torque: 14 N·m (1.4 kg·m / 122 lb in) for M10 (Apply engine oil) 3. Install two way check valve. Torque: 20 N·m (2.0 kg·m / 14 lb ft) 4. Fill with about 300 cc of engine oil from the high pressure oil pipe installation port of the oil rail using 5. Install high pressure oil pipe, then tighten sleeve nut to the specified torque. Torque: 29 N·m (3.0 kg·m / 22 lb ft) 6. Reconnect harness connector to MAP sensor, EGR vacuum sensor, ETC sensor, Water thermo unit, 7. Install hoses to EGR valve, EGR vacuum sensor and Water outlet of heater. 8. Connect PCV hose. 10. Install intercooler assembly. Refer to “Intercooler” in this manual. 11. Install water hose to thermostat housing and fill with engine coolant. Model of Turbocharger IHI RHF5 Turbine Maximum Speed 180,000 rpm Maximum Inlet Gas Temperature 800 °C (1472 °F) Vibration Peak (G) criteria Maximum 4 (G) at Turbine Rotor Speed 140,000 rpm Tolerance Limit of Compressor Blade Height Less then 0.5 mm (0.0197 in) MAIN DATA AND SPECIFICATIONS |