Isuzu Trooper (1998-2002 year). Manual - part 596

 

  Index      Isuzu     Isuzu Trooper - service repair manual 1998-2002 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  594  595  596  597   ..

 

 

Isuzu Trooper (1998-2002 year). Manual - part 596

 

 

6E–32

4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS

DTC Modes

There are three options available in the Tech 2 DTC mode
to display the enhanced information available.  A
description of the new modes, DTC Info, follows.  After
selecting DTC, the following menu appears:

D

DTC Info

D

Clear Info

D

Read DTC Info Ordered By Priority

The following is a brief description of each of the sub
menus in DTC Info. The order in which they appear here is
alphabetical and not necessarily the way they will appear
on the Tech 2.

DTC Information Mode

Use the DTC info mode to search for a specific type of
stored DTC information.The service manual may instruct
the technician to test for DTCs in a certain manner.
Always follow published service procedures.

Fail This Ignition
This selection will display all DTCs that have failed during
the present ignition cycle.

History
This selection will display only DTCs that are stored in the
ECM’s history memory.  It will not display Type B DTCs
that have not requested the MIL (“Check Engine” lamp).  It
will display all type A and B DTCs that have requested the
MIL and have failed within the last 40 warm-up cycles.  In
addition, it will display all type C and type D DTCs that
have failed within the last 40 warm-up cycles.

MIL SVC or Message Requested
This selection will display only DTCs that are requesting
the MIL. Type C and type D DTCs cannot be displayed
using this option.  This selection will report type B DTCs
only after the MIL has been requested.

Test Failed Since Code Cleared
This selection will display all active and history DTCs that
have reported a test failure since the last time DTCs were
cleared.

Injector Test

This test is conducted to make it sure that appropriate
electric signals are being sent to injectors Nos. 1 – 4.
Tech–2 must be used for this test.

Test Procedure:

1. Connect Tech–2 to the vehicle DLC.
2. Set Ignition Switch to the “ON” position.
3. Select Control Test.
4. Select Injector Test.
5. Send instructions to each injector(Switch on), making

sure of injector working noise.

NOTE: If injector working noise (Clink) can hardly be
confirmed, remove the engine head cover noise
insulation.

Refer to Section 6A.

6. In the injector whose working noise has been

confirmed, its electric circuit can be regarded as
normal.
As for the injector whose working noise has not been
confirmed, its electric circuit or the injector proper is
faulty.

EGR Valve Test

This test is conducted to check EGR valve for its working.
This test needs Tech–2.

Test Procedure

1. Connect Tech–2 to vehicle DLC.
2. Switch on the engine.
3. Select “DIAGNOSIS” from the main menu.
4. Select Miscellaneous Test.
5. Select EGR Valve.
6. Instruct EGR Valve to check a data list.
7. If change in the data list shows a normal valve, the

working of EGR Valve can be judged to be normal.

Rail Pressure Control Valve Test

This test is conducted to check RPC valve for its working.
This test needs Tech–2.

Test Procedure

1. Connect Tech–2 to vehicle DLC.
2. Switch on the engine.
3. Select “DIAGNOSIS” from the main menu.
4. Select Miscellaneous Test.
5. Select Rail Pressure Control Valve.
6. Instruct RPC Valve to check a data list.
7. If change in the data list shows a normal valve, the

working of RPC Valve can be judged to be normal.

Injector Balance Test

This test is conducted to make it sure that appropriate
electric signals are being sent to injectors Nos. 1-4, when
the engine is idling.
This test needs Tech–2.

Test Procedure

1. Connect Tech–2 to vehicle DLC.
2. The engine is running at idling condition.
3. Select “DIAGNOSIS” from the main menu.
4. Select Miscellaneous Test.
5. Select the injector Balance Test.
6. Send instructions to each injector(Switch On),

making sure change of the engine vibration.

7. In the injector whose change of the vibration has been

confirmed, it’s electric circuit can be regarded as
normal.

Data Programming in Case of ECM Change

When replacing ECM, it is necessary to confirm and
record the group sign of injector beforehand. For this
confirmation.

6E–33

4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS

Tech–2 must be used. After ECM change, the recorded
group sign should be programmed. Oil pressure sensor
data also should be programmed.

D

Group Sign Confirmation Procedure

1 Connect Tech–2 to vehicle DLC.
2 Turn Ignition Switch to the “ON” position.
3 Select “DIAGNOSIS” from the main menu.
4 Select programming.
5 Select Read/store Trim Data.
6 Confirm and record the group sign of injector.

D

ECM Change

D

Programming Procedure for Injector Group Sign

1 Connect Tech–2 to vehicle DLC.
2 Turn Ignition Switch to the “ON” position.
3 Select “DIAGNOSIS” from the main menu.
4 Select programming.
5 Select ECM change.
6 Select cylinder.
7 Program Injector Group Sign.
8 Confirm the completion of Injector programming.

D

Programming Procedure for Oil Pressure Sensor

1 Connect Tech–2 to vehicle DLC.
2 Turn Ignition Switch to the “ON” position.
3 Select “DIAGNOSIS” from the main menu.
4 Select programming.

Rail Pressure Sensor Programming

Rail pressure sensor replacement must be programmed.
This programming needs Tech–2.

Programing Procedure

1. Connect Tech–2 to vehicle DLC.
2. Turn Ignition Switch to the “ON” position.
3. Select “DIAGNOSIS” from the main menu.
4. Select Programming.
5. Select Oil Pressure Sensor change.
6. Execute Oil Pressure Sensor Program.
7. Confirm the completion of Oil Pressure Sensor

Program.

Injector Group Sign Programming (Injector
Change)

In case of Injector change, injector group sign must be
programmed.
This programming needs Tech–2.

Programing Procedure

1. Connect Tech–2 to vehicle DLC.
2. Turn Ignition Switch to the “ON” position.
3. Select “DIAGNOSIS” from the main menu.
4. Select Programming.
5. Select Injector change.
6. Select the cylinder changed.
7. Appoint and select Injector Group Sign.
8. Confirm the completion of Injector programming.

6E–34

4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS

Fuel Injection System

060RW178

Legend

(1) ECM
(2) Meter Panel
(3) Battery
(4) Oil Temp Sensor
(5) Rail Pressure Sensor
(6) Glow Relay
(7) Oil Rail
(8) Tech–2
(9) A/C Comp Relay

(10) RPCV

(11) Intake Air Temp Sensor

(12) Engine Coolant Temp Sensor
(13) MAP Sensor
(14) EGR Valve
(15) EGR Pressure Sensor

(16) High Pressure Oil Pump
(17) Fuel Pump
(18) VSV
(19) EXH Throttle VSV1
(20) EXH Throttle VSV2
(21) EVRV
(22) Engine Harness Connector
(23) QWS Relay
(24) APS
(25) T.O.D
(26) ECT
(27) OBD
(28) TDC
(29) Injector
(30) Edge Filter

6E–35

4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS

Guid to the System

D

Fuel Injection system is an HEUI (Hydraulically
Actuated, Electronically Controlled, Unit, Injector)
type. In this type of injector system, the oil
pressurized by means of High Pressure Oil Pump
(16) is fed through Rail Pressure Control Valve (10)
and Oil Rail (7) to Injector (29) from which fuel is
injected under this oil pressure.
For diagnosis, therefore, the Rail Pressure as well as
the Electric Circuit must be inspected.

On-Board Diagnostic (OBD) System Check

A Group

060RW135

 

 

 

 

 

 

 

Content   ..  594  595  596  597   ..