Isuzu Trooper (1998-2002 year). Manual - part 1062

SUN ROOF/CONVERTIBLE TOP

8I–5

Legend

(1) Sunshade
(2) Sunshade Stopper

(3) Decoration Cover
(4) Sun Roof Deflector

Removal

1. Remove the decoration cover.
2. Open the sun roof half position, remove the sunshade

stopper screw and pull out the sunshade(6) until its
front side protrudes a little from the sun roof glass(2)
to remove the sunshade  stopper.

3. Remove the sun roof deflector.

D

Refer to the Sun Roof Deflector in this section.

4. Open the sun roof completely.
5. Remove the sunshade guide rail stopper(5), and pull

out the sunshade up to the rail edge.

6. Remove the guide pin(4) in the sunshade through the

notch(7) of guide rail(1) and then draw the sunshade
out of the roof by pushing inward the retaining clips(3)
on both sides.

665RS008

Installation

To install, follow the removal steps in the reverse order.

8I–6

SUN ROOF/CONVERTIBLE TOP

Sun Roof Frame Complete Assembly

Sun Roof Frame Complete Assembly and Associated Parts

665RS009

Legend

(1) Sun Roof Drain Hose
(2) Sun Roof Frame Complete Assembly

(3) Headlining
(4) Sun Roof Drain Hose

Removal

1. Disconnect the battery ground cable.
2. Remove the headlining.

D

Refer to the Headlining in Body Structure section.

3. Disconnect the sun roof drain hose at the sun roof

frame side as shown in the figure.

665RS010

4. Disconnect the sun roof harness connection.

SUN ROOF/CONVERTIBLE TOP

8I–7

5. Remove two sun roof frame complete assembly fixing

nuts (front side) and four fixing bolts (each side) from
the frame complete, and then remove the sun roof
frame complete assembly.

NOTE: Be sure to remove the frame complete while
supporting it.

Installation

To install, follow the removal steps in the reverse order,
noting the following points.

1. Tighten the sun roof frame complete assembly fixing

bolts and nuts to the specified torque.

Torque: 10 N·m(1.0 kg·m/87 lb in)

2. After installing the frame complete, loosen the sun

roof glass fixing nuts and adjust the sun roof glass
setting position.

D

Refer to the Sun Roof Glass in this section.

Disassembled View

665RW035

Legend

(1) Sunshade
(2) Sun Roof Glass
(3) Sun Roof Motor

(4) Sun Roof Drive Unit Assembly
(5) Outer Tube Fixing Screw
(6) Sun Roof Frame Assembly
(7) Sun Roof Deflector

Disassembly

1. Open the sun roof.
2. Remove the sun roof deflector fixing screws and then

remove the sun roof deflector.

3. Remove the sunshade.  

D

Refer to the Sunshade in this section.

4. Close the sun roof, remove the decoration cover and

the fixing screws and then remove the sun roof glass.

5. If the shims are used between the sun roof set plate

and the glass, note the number of the shims.

6. Disconnect the sun roof motor connector, remove the

sun roof fixing nuts and screws, and then remove the
sun roof motor.

8I–8

SUN ROOF/CONVERTIBLE TOP

7. Remove the cable outer tube(2) fixing screws.
8. Remove the cable outer tube fixing clamps(1) and

guide rail fixing nuts(5).

9. Prying the guide rail a little with a screwdriver, draw

the outer tube out of the grommet(3).

D

At this time, the inner cable(4) remains on the frame
assembly.

10. Remove the sun roof frame assembly.

665RS012

Reassembly

To reassembly, follow the disassembly steps in the
reverse order, noting the following points.

1. When installing the motor or drive unit, set the sun

roof set plate in the full closed position by pushing the
link(3) portion using the screwdriver(2).

2. When installing the sun roof glass(1) to the sun roof

set plate, insert the original shims in the same position
before removing the sun roof glass.

665RS013