Isuzu Trooper (2000 year). Manual - part 423

MANUAL TRANSMISSION

7B–21

11. Mount the intermediate plate.

1. Mount the intermediate plate through the

aluminum plate in a vise.

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12. Remove the slotted spring pin.

1. Using a pin punch and hammer, drive out the pin

from the arm.

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13. Remove the shift arm set bolt.

1. Remove the 2 bolts from the shift arm.

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14. Remove the counter 5th gear.

1. Using 2 screwdrivers and hammer, tap out the

snap ring.

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7B–22 MANUAL TRANSMISSION

2. Using remover J–42794 and attachment

J–42988, remove the 5th gear spline piece.

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3. Remove the hub sleeve No.3, block ring set,

counter 5th gear, bearing and 5th shift arm.

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4. Remove the synchronizer pull ring, synchronizer

cone ring, and synchronizer outer ring from hub
sleeve No.3.

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5. Remove the reverse block ring from the hub

sleeve No.3.  Remove the 3 inserts and 3
compression springs.

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MANUAL TRANSMISSION

7B–23

15. Remove the thrust washer.

1. Remove the thrust washer from counter gear

shaft.

2. Remove the thrust washer pin from counter gear

shaft.

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16. Remove the bearing plate.

1. Remove the 4 bolts and bearing retainer.

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17. Remove the reverse idle gear.

1. Pull out the shaft foward the rear and remove the

reverse idle gear.

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18. Remove the counter gear shaft.

1. Using snap ring plier, remove counter gear shaft

center bearing snap ring.

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7B–24 MANUAL TRANSMISSION

2. Using remover J–42795 and attachment

J–42988, remove counter gear shaft center
bearing. 

NOTE: Be careful not to drop the counter gear, when
removing the bearing.

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3. Remove the counter gear from intermediate

plate.

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19. Disassemble the counter gear shaft assembly.

1. Using snap ring pliers, remove the counter gear

shaft front bearing snap ring. 

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2. Using bearing separator J–22912–01 and a

press, remove the bearing.

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