Isuzu Trooper (2000 year). Manual - part 422

MANUAL TRANSMISSION

7B–17

2. Using a plastic hammer, carefully tap the clutch

housing.

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5. Remove gear control box and gasket.

1. Remove the 6 bolts, gear control box and gasket.

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6. Remove transfer adapter.

1. Using a hexagon wrench, remove the plug (1).

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2. Using a pin punch and hammer, drive out the

slotted spring pin (2).

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7B–18 MANUAL TRANSMISSION

3. Using the M8 

×

 1.25 bolt, remove the gear control

rod and the shift lever housing.

NOTE: Turn the M8 bolt a few times, before remove the
gear control rod.

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4. Remove the 10 bolts and clamp.

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5. Using a plastic hammer, tap the transfer adapter.

NOTE:

D

Be careful not to lose the pin.

D

Cover the mainshaft splines with adhesive tape.
This will prevent damage to the oil seal lip.

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7. Disassemble the transfer adapter assembly.

1. Using a torx socket wrench(T40), remove the

plug.

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MANUAL TRANSMISSION

7B–19

2. Using a pin punch and hammer, drive out the

slotted spring pin.  Remove the reverse restrict
pin.

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3. Remove the oil receiver pipe.

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4. Remove the oil seal.

5. Using socket hexagon wrench, remove the plug.

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8. Remove the front cover.

1. Remove the 8 bolts.

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7B–20 MANUAL TRANSMISSION

2. Using a plastic hammer, carefully tap the front

cover.

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9. Remove the front cover oil seal.

1. Mount the front cover through the aluminum plate

in a vise.

2. Using screwdriver, remove oil seal (1).

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10. Remove the transmission case.

1. Using a snap ring expander, remove the 2 snap

rings (1)(2).

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2. Using a plastic hammer, carefully tap the

transmission case.

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