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BR-36 < ON-VEHICLE REPAIR > REAR DISC BRAKE Removal and Installation of Brake Caliper and Disc Rotor INFOID:0000000005147921 WARNING: Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of air borne particles or other materials. CAUTION: • While removing cylinder body, do not depress brake pedal because piston will pop out. • Do not damage piston boot. • Keep rotor free from brake fluid. • Refill with new specified brake fluid. • Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or it a soft pedal occurs at very low mileage. Refer to BR-35, "Brake Burnishing Procedure" . REMOVAL 1. Remove rear wheel and tire using power tool. der body. NOTE: Discard the copper washers, do not reuse. 5. Apply matching marks to disc rotor and wheel hub assembly if the disc rotor is to be reused, then remove disc rotor. CAUTION: Put matching marks on wheel hub assembly and disc rotor if the disc rotor is to be reused. INSTALLATION 1. If reusing the disc rotor, use the matching marks to align disc rotor on the wheel hub assembly, then install disc rotor using a wheel nut to hold it in place. CAUTION: Use matching marks on wheel hub assembly and disc rotor if the disc rotor is to be reused. 2. Install cylinder body and tighten cylinder body bolts to specification. CAUTION: Before installing cylinder body to the vehicle, wipe off mating surface of cylinder body. 3. Install brake hose to cylinder body with new copper washers and tighten union bolt to specification. CAUTION: • Do not reuse copper washers. • Securely attach brake hose to projection on cylinder body. 4. Refill with new brake fluid and bleed. Refer to . 5. Check rear disc brake for drag and correct as necessary. . 13. Sliding sleeve B. Brake fluid R. Rubber grease M. Molykote M-77 Front LFIA0211E SFIA1137E |