REAR DISC BRAKE
BR-31
C
D
E
G
H
I
J
K
L
M
A
B
BR
CAUTION:
When replacing the pads with new ones, press in the piston until the pads can be installed. In this
case, carefully monitor the brake fluid level in the reservoir tank because the brake fluid will return
to the reservoir tank of the master cylinder.
4.
Insert the lower sliding pin bolt to tighten to the specified torque.
5.
Check the brake for drag.
6.
Attach the tires to the vehicle.
Removal and Installation of Caliper Assembly
AFS000KN
REMOVAL
1.
Remove tire from vehicle.
2.
Connect a vinyl tube to the bleed valve.
3.
Drain brake fluid gradually from the bleed valve while depress-
ing the brake pedal. Refer to
BR-9, "Drain and Refill"
.
4.
Remove the union bolts, and then remove the brake hose from
the caliper assembly.
5.
Remove the mounting bolts from the torque member, and
remove the caliper assembly from the vehicle.
6.
Remove the disc rotor.
INSTALLATION
1.
Install the disc rotor.
2.
Install the caliper assembly to the vehicle, and tighten the mounting bolts to the specified torque.
CAUTION:
Before installing the caliper assembly to the vehicle, wipe oil and grease on the washer seats on
the axle assembly and mounting surface of the caliper assembly.
3.
Install the brake hose to the caliper assembly and tighten the union bolts to the specified torque.
CAUTION:
●
Do not reuse the copper washer for union bolts.
●
Assemble the brake hose securely to the protrusion on caliper assembly.
4.
After installing the caliper assembly, refill with new brake fluid and bleed air. Refer to
BR-9, "Bleeding
Brake System"
.
5.
Attach the tires to the vehicle.
Disassembly and Assembly of Caliper Assembly
AFS000KO
DISASSEMBLY
1.
Remove the sliding pin bolts. Then remove the pads, shims, and shim covers from the caliper assembly,
and remove the pad retainers from the cylinder body.
2.
Remove the sliding pin and sliding pin boot from the torque member.
3.
Using a flat-bladed screwdriver as shown in the figure, remove
the retaining ring from the cylinder body.
4.
Place a wooden block as shown in the figure, and blow air from the union bolt mounting hole to remove
the pistons and piston boots.
SFIA0143E
SBR028A