Infiniti G35 (V35) Sedan. Manual - part 436

 

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Infiniti G35 (V35) Sedan. Manual - part 436

 

 

DLN-178

< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200]

DIFFERENTIAL ASSEMBLY

2.

Install side gears and thrust washers into differential case.

CAUTION:

Make sure that the circular clip is installed to side gears.

3.

Align 2 pinion mate gears in diagonally opposite positions, then
rotate and install them into differential case after installing thrust
washer to pinion mate gear.

4.

Align the lock pin holes on differential case with shaft, and install
pinion mate shaft.

5.

Measure side gear end play. If necessary, select the appropriate side gear thrust washers.

a.

Place differential case straight up so that side gear to be mea-
sured comes upward.

SDIA2025E

SDIA0195J

PDIA0460E

DIFFERENTIAL ASSEMBLY

DLN-179

< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200]

C

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F

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DLN

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b.

Using feeler gauge, measure the clearance between side gear
back and differential case at 3 different points, while rotating
side gear. Average the 3 readings, and then measure the clear-
ance of the other side as well.

CAUTION:

To prevent side gear from tilting, insert feeler gauges with
the same thickness from both sides.

c.

If the back clearance is outside the specification, use a thicker/
thinner side gear thrust washer to adjust.

CAUTION:

Select a side gear thrust washer for right and left individu-
ally.

6.

Drive a lock pin into pinion mate shaft, using a punch.
Make sure lock pin is flush with differential case.

CAUTION:

Never reuse lock pin.

7.

Align the matching mark of differential case with the mark of
drive gear, then place drive gear.

8.

Apply thread locking sealant into the thread hole of drive gear.
• Use Genuine High Strength Thread Locking Sealant or

equivalent. Refer to 

GI-15, "Recommended Chemical

Products and Sealants"

.

CAUTION:

Drive gear back and threaded holes shall be cleaned and
degreased sufficiently.

Standard

Side gear back clearance

: Refer to 

DLN-216, "Differ-

ential Side Gear Clear-
ance"

.

When the back clearance 
is large:

Use a thicker thrust wash-
er.

When the back clearance 
is small:

Use a thinner thrust wash-
er.

PDIA0576E

SPD030

SDIA2593E

SDIA2594E

DLN-180

< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200]

DIFFERENTIAL ASSEMBLY

9.

Install drive gear on the mounting bolts.

CAUTION:

• Tighten bolts in a crisscross fashion.
• After tightening the bolts to the specified torque, tighten

the bolts additionally by turning the bolts 31 to 36
degrees.

10. Press side bearing inner races to differential case, using the drift

(A) [SST: KV38100300 (J-25523)] and the base (B) [SST:
ST33061000 (J-8107-2)].

CAUTION:

Never reuse side bearing inner race.

11. Install differential case assembly with side bearing outer races

into gear carrier.

12. Measure side bearing preload. If necessary, select the appropri-

ate side bearing adjusting washers. Refer to 

DLN-181, "2WD :

Adjustment"

.

13. Insert selected left and right side bearing adjusting washers in

place between side bearings and gear carrier.

14. Align matching marks on bearing cap with that on gear carrier.
15. Install bearing caps and tighten bearing cap mounting bolts.

SDIA0247J

SPD353

SPD527

SPD558

SDIA1795E

DIFFERENTIAL ASSEMBLY

DLN-181

< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200]

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16. Using the drift [SST: KV38100200 (J-26233)], drive side oil seals

until it becomes flush with the case end.

CAUTION:

• Never reuse oil seal.
• When installing, never incline oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil

onto the circumference of oil seal.

17. Check and adjust drive gear runout, tooth contact, drive gear to

drive pinion backlash, and total preload torque. Refer to 

DLN-

181, "2WD : Adjustment"

.

Recheck above items. Readjust the above description, if neces-
sary.

18. Apply sealant to mating surface of rear cover.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-15,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.

19. Install rear cover on gear carrier and tighten mounting bolts.

20. Install side flange with the following procedure.
a.

Attach the protector [SST: KV38107900 (J-39352)] to side oil
seal.

b.

After the side flange is inserted and the serrated part of side
gear has engaged the serrated part of flange, remove the pro-
tector.

c.

Put a suitable drift on the center of side flange, then drive it until sound changes.
NOTE:
When installation is completed, driving sound of the side flange turns into a sound which seems to affect
the whole final drive.

d.

Confirm that the dimension of the side flange (1) installation
(Measurement A) in the figure comes into the following.

2WD : Adjustment

INFOID:0000000000957398

TOTAL PRELOAD TORQUE

• Before inspection and adjustment, drain gear oil.

1.

Secure final drive assembly onto an attachment [SST: KV38100800 (J-25604-01)].

2.

Remove side flanges.

SPD560

PDIA0961E

SDIA0822E

Measurement “A”

: 326 – 328 mm (12.83 – 
12.91 in)

JSDIA0106ZZ

 

 

 

 

 

 

 

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