Infiniti G35 (V35) Sedan. Manual - part 435

 

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Infiniti G35 (V35) Sedan. Manual - part 435

 

 

DLN-174

< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200]

DIFFERENTIAL ASSEMBLY

DISASSEMBLY AND ASSEMBLY

DIFFERENTIAL ASSEMBLY

2WD

2WD : Exploded View

INFOID:0000000000957395

1.

Drive pinion lock nut

2.

Companion flange

3.

Front oil seal

4.

Pinion front bearing

5.

Gear carrier

6.

Side oil seal

7.

Side flange

8.

Collapsible spacer

9.

Pinion rear bearing

10. Pinion height adjusting washer

11.

Drive pinion

12. Side bearing adjusting washer

13. Side bearing

14. Side gear thrust washer

15. Circular clip

16. Side gear

17. Lock pin

18. Pinion mate gear

19. Pinion mate thrust washer

20. Pinion mate shaft

21. Drive gear

22. Differential case

23. Bearing cap

24. Filler plug

25. Gasket

26. Rear cover

27. Drain plug

A: Oil seal lip

B: Screw hole

C: After tightening the bolts to the specified torque, tighten the bolts additionally by turning the bolts 31 to 36 degrees.

:

Apply gear oil.

:

Apply anti-corrosion oil.

:

Apply Genuine Silicone RTV or equivalent. Refer to 

GI-15, "Recommended Chemical Products and Sealants"

.

JSDIA0028GB

DIFFERENTIAL ASSEMBLY

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[REAR FINAL DRIVE: R200]

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2WD : Disassembly

INFOID:0000000000957396

1.

Drain gear oil, if necessary.

2.

Remove side flange.

3.

Remove rear cover mounting bolts.

4.

Remove rear cover to insert the seal cutter (A) [SST:
KV10111100 (J-37228)] between gear carrier and rear cover.

CAUTION:

• Never damage the mating surface.
• Never insert flat-bladed screwdriver, this way damage the

mating surface.

5.

Using two 45 mm (1.77 in) spacers, mount carrier on the attach-
ment (A) [SST: KV38100800 (J-25604-01)].

6.

For proper reinstallation, paint matching marks on one side of
the bearing cap.

CAUTION:

• For matching marks, use paint. Never damage bearing

caps and gear carrier.

• Bearing caps are line-board during manufacture. The

matching marks are used to reinstall them in their original
positions.

7.

Remove bearing caps.

 

:

Apply Genuine High Strength Thread Locking Sealant or equivalent. Refer to 

GI-15, "Recommended Chemical Products 

and Sealants"

.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

JSDIA0029ZZ

JSDIA0030ZZ

SDIA1795E

S-PD343

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< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R200]

DIFFERENTIAL ASSEMBLY

8.

Lift differential case assembly out with a suitable tool.

• Keep side bearing outer races together with inner race. Do not

mix them up.
Also, keep side bearing adjusting washers together with bear-
ings.

9.

Remove side bearing inner race.
To prevent damage to bearing, engage puller jaws in groove
(

).

CAUTION:

• To prevent damage to the side bearing and drive gear,

place copper plates between these parts and vise.

• It is not necessary to remove side bearing inner race

except it is replaced.

10. For proper reinstallation, paint matching marks on one differen-

tial case assembly.

CAUTION:

For matching marks, use paint. Never damage differential
case and drive gear.

11. Remove drive gear mounting bolts.
12. Tap drive gear off differential case assembly with a soft hammer.

CAUTION:

Tap evenly all around to keep drive gear from bending.

PDIA0547E

SPD527

A: Puller [SST: ST33051001 (J-22888-20)]

B: Base [SST: ST33061000 (J-8107-2)]

PDIA0758J

PDIA0496E

DIFFERENTIAL ASSEMBLY

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[REAR FINAL DRIVE: R200]

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13. Remove lock pin of pinion mate shaft with a punch from drive

gear side.

14. Remove pinion mate shaft.

15. Turn pinion mate gear, then remove pinion mate gear, pinion

mate thrust washer, side gear and side gear thrust washer from
differential case.

2WD : Assembly

INFOID:0000000000957397

1.

Install side gear thrust washers with the same thickness as the
ones installed prior to disassembly or reinstall the old ones on
the side gears.

PDIA0759J

SDIA0031J

SDIA0032J

SDIA0193J

 

 

 

 

 

 

 

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