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MANUAL TRANSAXLE CONTENTS PREPARATION ...............................................................2 Special Service Tools ..................................................2 NOISE, VIBRATION AND HARSHNESS (NVH) NVH Troubleshooting Chart.........................................6 DESCRIPTION .................................................................7 Cross-sectional View ...................................................7 ..............................8 ON-VEHICLE SERVICE ..................................................9 Replacing Oil Seal .......................................................9 ..........................................9 .........................................9 Position Switch Check ...............................................10 ........................................10 ..........................................................10 Viscous Coupling Check............................................ 11 REMOVAL AND INSTALLATION .................................12 Removal.....................................................................12 OVERHAUL ...................................................................15 Transaxle Gear Control .............................................15 DISASSEMBLY..............................................................20 Transaxle Case..........................................................20 REPAIR FOR COMPONENT PARTS ...........................26 Input Shaft and Gears ...............................................26 ........................................................26 ...........................................................27 .............................................................28 Mainshaft and Gears .................................................31 ........................................................31 ...........................................................32 .............................................................34 Final Drive..................................................................39 ...................................................39 ........................................................40 ...........................................................41 .............................................................42 Shift Control Components .........................................45 ...........................................................45 ASSEMBLY....................................................................46 Clutch Housing ..........................................................46 SERVICE DATA AND SPECIFICATIONS (SDS) .........56 General Specifications...............................................56 ...........................................................56 ...........................................................56 Gear End Play ...........................................................57 3RD, 4TH, 5TH, REVERSE BAULK RING ..................57 ....................................57 Available Snap Rings ................................................57 .............................................................57 Available C-rings........................................................58 .......................................58 .............................58 ...............................................58 Available Adjusting Shims .........................................59 INPUT SHAFT REAR BEARING ADJUSTING ......................................................................59 ................................60 MAINSHAFT REAR BEARING ADJUSTING SHIM ......60 Available Thrust Washer............................................61 ...............................61 Available Washers .....................................................61 DIFFERENTIAL SIDE GEAR THRUST WASHER ........61 Available Shims - Differential Side Bearing ...............................................62 DIFFERENTIAL SIDE BEARING ADJUSTING ....................................................................62 GI MA EM LC EC FE CL AT AX SU BR ST RS BT HA SC EL IDX |