Infiniti EX35. Manual - part 720

 

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Infiniti EX35. Manual - part 720

 

 

ENGINE ASSEMBLY

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< REMOVAL AND INSTALLATION >

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REMOVAL AND INSTALLATION

ENGINE ASSEMBLY

2WD

2WD : Exploded View

INFOID:0000000003139125

2WD : Removal and Installation

INFOID:0000000003139126

WARNING:

• Situate the vehicle on a flat and solid surface.
• Place chocks at front and back of rear wheels.
• For engines not equipped with engine slingers, attach proper slingers and bolts described in PARTS

CATALOG.

CAUTION:

• Always be careful to work safely, avoid forceful or uninstructed operations.
• Never start working until exhaust system and engine coolant are cool enough.
• If items or work required are not covered by the engine section, refer to the applicable sections.
• Always use the support point specified for lifting.
• Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-

able reasons, support at rear axle jacking point with transmission jack or similar tool before starting
work, in preparation for the backward shift of center of gravity.

1.

Engine mounting bracket (RH)

2.

Engine mounting insulator (RH)

3.

Engine mounting bracket (LH)

4.

Engine mounting insulator (LH)

5.

Rear engine mounting member

6.

Engine mounting insulator (rear)

7.

Dynamic damper

A.

Front mark

Refer to 

GI-4, "Components"

 for symbols in the figure.

JPBIA0528GB

EM-80

< REMOVAL AND INSTALLATION >

ENGINE ASSEMBLY

• For supporting points for lifting and jacking point at rear axle, refer to 

GI-29, "Garage Jack and

Safety Stand and 2-Pole Lift"

.

REMOVAL

Outline

At first, remove the engine and the transmission assembly with front suspension member downward. Then
separate the engine from transmission.

Preparation

1.

Release fuel pressure. Refer to 

EC-538, "Inspection"

.

2.

Disconnect both battery cables. Refer to 

PG-103, "Exploded View"

.

3.

Drain engine coolant from radiator. Refer to 

CO-7, "Draining"

.

CAUTION:

• Perform this step when engine is cold.
• Never spill engine coolant on drive belt.

4.

Remove the following parts:
• Radiator reservoir tank: Refer to 

CO-13, "Exploded View"

.

• Engine cover: Refer to 

EM-25, "Exploded View"

.

• Front road wheel and tires (power tool)
• Engine undercover (power tool)
• Cowl top cover: Refer to 

EXT-22, "Exploded View"

.

• Air duct and air cleaner case assembly (RH and LH): Refer to 

EM-27, "Exploded View"

.

• Cooling fan assembly: Refer to 

CO-16, "Exploded View"

.

5.

Discharge refrigerant from A/C circuit. Refer to 

HA-26, "Collection and Charge"

.

6.

Remove radiator hoses (upper and lower). Refer to 

CO-13, "Exploded View"

.

Engine Room LH

1.

Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leakage.

2.

Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to 

HA-

39, "Exploded View"

.

3.

Disconnect brake booster vacuum hose.

4.

Disconnect ground cable.

Engine Room RH

1.

Disconnect battery positive cable at vehicle side and temporarily fasten it on engine. 

2.

Disconnect all clips and connector of the engine room harness from engine back side.

3.

Disconnect fuel feed hose (with damper) and EVAP hose. Refer to 

EM-37, "Exploded View"

.

CAUTION:

Fit plugs onto disconnected hoses to prevent fuel leakage.

4.

Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them
on engine. Refer to 

ST-25, "2WD : Exploded View"

.

CAUTION:

When temporarily securing, keep the reservoir tank upright to avoid a fluid leakage.

Vehicle Inside

Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.

1.

Remove passenger-side kicking plate and dash side finisher. Refer to 

INT-20, "Exploded View"

.

2.

Disconnect engine room harness connectors at unit sides TCM, ECM and other.

3.

Disengage intermediate fixing point. Pull out engine room harnesses to engine room side, and temporarily
secure them on engine.

CAUTION:

• When pulling out harnesses, take care not to damage harnesses and connectors.
• After temporarily securing, cover connectors with vinyl or similar material to protect against for-

eign material adhesion.

Vehicle Underbody

1.

Remove A/T fluid cooler hoses and power steering oil pump oil cooler hoses.

ENGINE ASSEMBLY

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< REMOVAL AND INSTALLATION >

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• Install plug to avoid leakage of A/T fluid and power steering fluid.

2.

Disconnect heated oxygen sensor 2 harness.

3.

Remove three way catalyst and exhaust front tube. Refer to 

EX-5, "Exploded View"

.

4.

Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to 

ST-23, "Exploded View"

.

5.

Remove rear propeller shaft. Refer to 

DLN-89, "Exploded View"

.

6.

Disengage A/T control rod at control device assembly side. Then, temporarily secure it on the transmis-
sion assembly, so that it does not sag. Refer to 

TM-155, "2WD : Exploded View"

7.

Remove rear plate cover from oil pan (upper). Then remove bolts fixing drive plate to torque converter.
Refer to 

EM-97, "2WD : Exploded View"

8.

Remove transmission joint bolts which pierce at oil pan (upper) lower rear side. Refer to 

EM-43,

"Exploded View (2WD)"

.

9.

Remove front stabilizer connecting rod from transverse link. Refer to 

FSU-17, "Exploded View"

.

10. Remove lower ends of left and right steering knuckle from transverse link. Refer to 

ST-25, "2WD :

Exploded View"

11. Separate steering outer sockets from steering knuckle. Refer to 

ST-25, "2WD : Exploded View"

12. Remove transverse links mounting bolts at suspension member side. Refer to 

FSU-13, "Exploded View"

.

Removal Work

1.

Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as a transmission jack. Securely support
bottom of suspension member and the transmission assembly.

CAUTION:

Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.

2.

Remove rear engine mounting member bolts.

3.

Remove front suspension member mounting bolts and nuts. Refer to 

FSU-18, "Exploded View"

4.

Carefully lower jack, or raise lift to remove the engine, the transmission assembly and front suspension
member. When performing work, observe the following caution:

CAUTION:

• Confirm there is no interference with the vehicle.
• Check that all connection points have been disconnected.
• Keep in mind the center of vehicle gravity changes. If necessary, use jack(s) to support the vehi-

cle at rear jacking point(s) to prevent it from falling it off the lift.

Separation Work

1.

Install engine slingers into front of cylinder head (bank 1) and
rear of cylinder head (bank 2).

PBIC0804E

1

: Engine front slinger

2

: Engine rear upper slinger

3

: Spacer

4

: Engine rear lower slinger

A

: Bank  1

B

:  Bank  2

: Engine front

Slinger bolts:

: 28.0 N·m (2.9 kg-m, 21 ft-lb)

JPBIA0157ZZ

EM-82

< REMOVAL AND INSTALLATION >

ENGINE ASSEMBLY

• To protect rocker cover against damage caused by tilting of

engine slinger, insert spacer between cylinder head and
engine rear lower slinger (3), in direction shown in the figure.

NOTE:
Spacer (2) is a component part of engine rear upper slinger
assembly.

2.

Remove power steering oil pump from engine side. Refer to 

ST-45, "Exploded View"

.

3.

Remove engine mounting insulators (RH and LH) under side nuts with power tool.

4.

Lift with hoist and separate the engine and the transmission assembly from front suspension member.

CAUTION:

• Before and during this lifting, always check that any harnesses are left connected.
• Never damage to and oil/grease smearing or spills onto engine mounting insulator.

5.

Remove alternator. Refer to 

CHG-25, "2WD : Exploded View"

.

6.

Remove starter motor. Refer to 

STR-15, "Exploded View"

.

7.

Separate the engine from the transmission assembly. Refer to 

TM-192, "2WD : Exploded View"

.

8.

Remove each engine mounting insulator and each engine mounting bracket from the engine with power
tool.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Do not allow engine mounting insulator to be damage and careful no oil gets on it.
• For a location with a positioning pin, insert it securely into hole of mating part.
• For a part with a specified installation orientation, refer to component figure in 

EM-79, "2WD : Exploded

View"

.

• When installing engine mounting bracket (RH and LH) on cylinder

block, tighten two upper bolts [shown as (B) in the figure] first.
Then tighten two lower bolts [shown as (C) in the figure].

• Check all engine mounting insulators are seated properly, then tighten mounting nuts.
• Tighten rear engine mounting member bolts in numerical order as

shown in the figure.

2WD : Inspection

INFOID:0000000003139127

INSPECTION AFTER INSTALLATION

1

: Engine rear upper slinger

: Engine front

JPBIA0158ZZ

A

: Example left

JPBIA0159ZZ

: Vehicle front

JPBIA0160ZZ

 

 

 

 

 

 

 

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