Infiniti EX35. Manual - part 527

 

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Infiniti EX35. Manual - part 527

 

 

DLN-58

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ETX13B]

FRONT CASE AND REAR CASE

Assembly

INFOID:0000000003135729

1.

Install breather tube with plastic hammer.

CAUTION:

Pay attention to the direction of breather tube.

2.

Install baffle plate to rear case.

3.

Install rear bearing to rear case with the drift (A) [SST:
KV38104010 (

)].

CAUTION:

Apply transfer fluid to inside of rear bearing.

4.

Install snap ring (1) to rear case.

CAUTION:

Never reuse snap ring.

5.

Install mainshaft assembly to rear case with the drift (A) [SST:
ST35321000 (

)].

CAUTION:

Transfer fluid should be applied to contact surface of main-
shaft and rear bearing.

6.

Install O-ring to AWD solenoid harness connector.

CAUTION:

• Never reuse O-ring.
• Apply transfer fluid to O-ring.

7.

Install AWD solenoid harness connector into rear case.

PDIA0274E

JPDIE0073ZZ

JPDIE0070ZZ

JPDIE0074ZZ

FRONT CASE AND REAR CASE

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< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ETX13B]

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E

F

G

H

I

J

K

L

M

A

B

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P

8.

Install retainer (1) to AWD solenoid harness connector.

9.

Hold electric controlled coupling harness (1) with oil cover hold
plate (2), install oil cover (3) to rear case (4).

CAUTION:

The harness should be guided by a cut portion.

10. Install oil gutter (1) to rear case.

CAUTION:

The tip of oil gutter should be put into rear case groove.

11. Install drive chain to front drive shaft.

CAUTION:

Identification mark (A) of drive chain should be in the side
of front bearing (1) of front drive shaft.

JSDIA0100ZZ

SDIA3610E

JSDIA0098ZZ

JPDIE0075ZZ

DLN-60

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ETX13B]

FRONT CASE AND REAR CASE

12. Install drive chain to mainshaft, and then install tap front drive

shaft with plastic hammer. Press-fit rear bearing of front drive
shaft to rear case.

CAUTION:

Never tap drive chain.

13. Install mainshaft bearing to front case with the drift (A) [SST:

ST30621000 (J-25742-5)].

14. Install snap ring (1) to front case.

CAUTION:

Never reuse snap ring.

15. Apply liquid gasket to mating surface of rear case. 

Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to

GI-15, "Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.

16. Set front case to rear case.

CAUTION:

Never damage the mating surface transmission side.

PDIA0257E

JPDIE0076ZZ

JPDIE0067ZZ

JPDIE0077ZZ

PDIA0279E

FRONT CASE AND REAR CASE

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< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ETX13B]

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17. Tighten front case and rear case fixing bolts.

18. Install spacer (1) to mainshaft.

CAUTION:

Apply transfer fluid to spacer.

19. Install rear oil seal to rear case with the drifts within the dimen-

sion (L) shown as follows.

CAUTION:

• Never reuse rear oil seal.
• Apply transfer fluid to rear oil seal.
• When installing, never incline rear oil seal.

Bolts symbol

Quantity

Bolt length “

” mm (in)

A

11

42 (1.65)

B

1

162 (6.38)

C

1

97  (3.82)

TORX bolt

1

40 (1.57)

JPDIE0053GB

JSDIA0097ZZ

A

: Drift [SST: ST30720000 (J-25405)]

B

: Drift [SST: KV40104830 (

)]

L

: 6.7 – 7.3 mm (0.264 – 0.287 in)

JSDIA0168ZZ

 

 

 

 

 

 

 

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