Infiniti EX35. Manual - part 505

DLK-234

< ON-VEHICLE REPAIR >

[INTELLIGENT KEY SYSTEM]

BACK DOOR

BACK DOOR ASSEMBLY : Removal and Installation

INFOID:0000000003556354

CAUTION:

Operate with two workers, because of its heavy weight.
NOTE:
The back door harness constitute the back door assembly.

REMOVAL

1.

Remove back door finisher inner, back door plate, back door hinge cover. Refer to 

INT-38, "Removal and

Installation"

. 

2.

Remove clips of head lining at rear end. Refer to 

INT-27, "NORMAL ROOF : Removal and Installation"

(NORMAL ROOF) or  

INT-30, "SUNROOF : Removal and Installation"

 (SUNROOF).

1.

Back door assembly

2.

Bumper rubber

3.

Back door hinge

4.

Back door striker

5.

Roof

6.

Body side outer

7.

Rear bumper fascia

Refer to 

GI-4, "Components"

 for symbols in the figure.

JMKIA2088GB

BACK DOOR

DLK-235

< ON-VEHICLE REPAIR >

[INTELLIGENT KEY SYSTEM]

C

D

E

F

G

H

I

J

L

M

A

B

DLK

N

O

P

3.

Disconnect harness connectors and bolts as shown in the figure
by arrows.

4.

Remove grommet (LH) (1), and then pull harness out of vehicle
at roof panel (2) hole.

5.

Remove grommet (RH), and then disconnect washer tube (1).

6.

Pull washer tube out of back door.

7.

Support back door lock with the proper material to prevent it from falling.

WARNING:

Body injury may occur if no supporting rod is holding the back door open when removing the
back door stay.

8.

Remove back door stay. Refer to 

DLK-238, "BACK DOOR STAY : Removal and Installation"

.

9.

Remove back door hinge mounting bolts on back door and remove back door assembly.

INSTALLATION

Install in the reverse order of removal.

CAUTION:

• Check back door open/close, lock/unlock operation after installation.
• After installation, perform fitting adjustment. Refer to 

DLK-235, "BACK DOOR ASSEMBLY : Adjust-

ment"

.

BACK DOOR ASSEMBLY : Adjustment

INFOID:0000000003556355

Check the clearance and the surface height between back door and each part by visually and touching.
If the clearance and the surface height are out of specification, adjust them according to the procedures
shown below.

Unit: mm (in)

1.

Remove back door hinge cover. Refer to 

INT-38, "Removal and Installation"

.

JMKIA2092ZZ

: Detaching points

JMKIA2093ZZ

Portion

Standard

Back door – Roof

A – A

E

Clearance

5.0 – 9.0 (0.197 – 0.354)

F

Surface height

–1.0 – 3.0 (–0.039 – 0.118)

Back door – Body side outer

B – B

G

Clearance

3.0 – 7.0 (0.118 – 0.276)

H

Surface height

–1.0 – 3.0 (–0.039 – 0.118)

Back door – Rear bumper fascia

C – C

I

Clearance

3.0 – 7.2 (0.118 – 0.283)

J

Surface height

–1.7 – 2.5 (0.067 – 0.098)

Back door – Rear bumper fascia

D – D

K

Clearance

5.1 – 9.1 (0.197 – 0.358)

DLK-236

< ON-VEHICLE REPAIR >

[INTELLIGENT KEY SYSTEM]

BACK DOOR

2.

Loosen back door hinge mounting bolts (back door side).

3.

Loosen bumper rubber (side/lower).

4.

Remove luggage rear plate mask. Refer to 

INT-35, "Removal and Installation"

.

5.

Loosen back door striker mounting bolts.

6.

Lift up back door approximately 100 – 150 mm (3.937 – 5.906 in) height then close it lightly and check that
it is engaged firmly with back door closed.

7.

Check the clearance and surface height.

8.

Finally tighten back door hinge, bumper rubber, and back door striker.

9.

Install back door hinge cover and luggage rear plate mask. Refer to 

INT-38, "Removal and Installation"

and 

INT-35, "Removal and Installation"

BACK DOOR STRIKER ADJUSTMENT

Adjust back door striker so that i becomes parallel with back door lock insertion direction.

BACK DOOR STRIKER

BACK DOOR STRIKER : Exploded View

INFOID:0000000003556356

BACK DOOR STRIKER : Removal and Installation

INFOID:0000000003556357

REMOVAL

1.

Remove luggage rear plate mask. Refer to 

INT-35, "Removal and Installation"

.

2.

Remove mounting bolts, and then remove back door striker.

1.

Back door hinge cover (RH/LH)

2.

Back door hinge (RH/LH)

3.

Back door weather-strip

4.

Back door stay (RH/LH)

5.

Bumper rubber (side) (RH/LH)

6.

Back door seal (side) (RH/LH)

7.

Bumper rubber (lower) (RH/LH)

8.

Back door striker

9.

Back door lock assembly

10. Back door assembly

11. Stud ball assembly (RH/LH)

12.

Back door seal (upper) (RH/LH)

A

:  Center  mark

Refer to 

GI-4, "Components"

 for symbols in the figure.

JMKIA2051GB

BACK DOOR

DLK-237

< ON-VEHICLE REPAIR >

[INTELLIGENT KEY SYSTEM]

C

D

E

F

G

H

I

J

L

M

A

B

DLK

N

O

P

INSTALLATION

Install in the reverse order of removal.

CAUTION:

• Check back door open/close operation after installation.
• When removing and installing back door striker, be sure to perform the fitting adjustment. Refer to

DLK-235, "BACK DOOR ASSEMBLY : Adjustment"

.

BACK DOOR HINGE

BACK DOOR HINGE : Exploded View

INFOID:0000000003586770

BACK DOOR HINGE : Removal and Installation

INFOID:0000000003556359

REMOVAL

1.

Remove luggage side lower finisher and luggage side upper finisher. Refer to 

INT-35, "Removal and

Installation"

.

2.

Using a remover tool, remove headlining clip at the rear side of headlining, and then remove rear side of
headlining. Refer to 

INT-27, "NORMAL ROOF : Removal and Installation"

 (NORMAL ROOF), 

INT-30,

"SUNROOF : Removal and Installation"

 (SUNROOF).

3.

Remove back door assembly. Refer to 

DLK-234, "BACK DOOR ASSEMBLY : Removal and Installation"

. 

4.

Remove back door hinge mounting nuts (body side), and then remove back door hinge.

INSTALLATION

Install in the reverse order of removal.

CAUTION:

1.

Back door hinge cover (RH/LH)

2.

Back door hinge (RH/LH)

3.

Back door weather-strip

4.

Back door stay (RH/LH)

5.

Bumper rubber (side) (RH/LH)

6.

Back door seal (side) (RH/LH)

7.

Bumper rubber (lower) (RH/LH)

8.

Back door striker

9.

Back door lock assembly

10. Back door assembly

11. Stud ball assembly (RH/LH)

12.

Back door seal (upper) (RH/LH)

A

:  Center  mark

Refer to 

GI-4, "Components"

 for symbols in the figure.

JMKIA2051GB