Hyundai Tiburon (2008 year). Instruction - part 12

 

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Hyundai Tiburon (2008 year). Instruction - part 12

 

 

VEHICLE MAINTENANCE REQUIREMENTS
5
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
6
F040A04GK-AAT
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace
I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE
MAINTENANCE
DRIVING
MAINTENANCE ITEM
OPERATION
INTERVALS
CONDITION
ENGINE OIL AND FILTER
R
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
A, B, C, D, E, F, G, H, I, K
TIMING BELT
R
EVERY 40,000 MILES (64,000 KM) OR 48 MONTHS
B, C, D, E, F, G
AIR CLEANER FILTER
R
MORE FREQUENTLY
C, E
SPARK PLUGS
R
MORE FREQUENTLY
B, H
BRAKE PADS, CALIPERS AND ROTORS
I
MORE FREQUENTLY
C, D, G, H
REAR BRAKE DRUMS/LININGS/PADS,
I
MORE FREQUENTLY
C, D, G, H
PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
I
MORE FREQUENTLY
C, D, E, F, G
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
I
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
C, D, E, F, G
MANUAL TRANSAXLE OIL
R
EVERY 60,000 MILES (96,000 KM)
A, C, D, E, F, G, H, I, J
AUTOMATIC TRANSAXLE FLUID
R
EVERY 30,000 MILES (48,000 KM)
A, C, E, F, G, H, I
AIR CONDITIONER FILTER (FOR BLOWER UNIT)
R
MORE FREQUENTLY
C, E
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 5miles(8km) in normal tempera
E - Driving in sandy areas
ture or less than 10miles(16km) in freezing temperature
F - Driving in heavy traffic area over 90°F(32°C)
B - Extensive engine idling or low speed driving for long distances
G - Driving on uphill, downhill, or mountain road
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
H - Towing a Trailer, or using a camper, or roof rack
D- Driving in areas using salt or other corrosive materials or in very cold
I
- Driving as a patrol car, taxi, other commercial use or vehicle towing
weather
J - Driving over 100 MPH(170 Km/h)
K - Frequently driving in stop-and-go conditions
VEHICLE MAINTENANCE REQUIREMENTS
5
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
7
F060M01A-AAT
F060D01A-AAT
F060G01A-AAT
o Engine Oil and Filter
o Fuel Lines, Fuel Hoses and
o Vapor Hose and Fuel Filler Cap
Connections
The engine oil and filter should be changed at the
The vapor hose and fuel filler cap should be
intervals specified in the maintenance sched-
inspected at those intervals specified in the
Check the fuel lines, fuel hoses and connec-
ule. If the car is being driven in severe condi-
maintenance schedule. Make sure that a new
tions for leakage and damage. Have a trained
tions, more frequent oil and filter changes are
vapor hose or fuel filler cap is correctly re-
technician replace any damaged or leaking
required.
placed.
parts immediately.
F060C01A-AAT
F060H01A-AAT
F060F02A-AAT
o Fuel Filter
o Air cleaner filter
o Crankcase Ventilation Hoses
A clogged filter can limit the speed at which the
A Genuine Hyundai air cleaner filter is recom-
Inspect the surface of hoses for evidence of
vehicle may be driven, damage the emission
mended when the filter is replaced.
heat and/or mechanical damage. Hard and
system and cause hard starting. If an exces-
brittle rubber, cracking, tears, cuts, abrasions,
sive amount of foreign matter accumulates in
and excessive swelling indicate deterioration.
the fuel tank, the filter may require replacement
Particular attention should be paid to examine
more frequently.
F060J01A-AAT
those hose surfaces nearest to high heat
After installing a new filter, run the engine for
o Spark plugs
sources, such as the exhaust manifold.
several minutes, and check for leaks at the
Inspect the hose routing to assure that the
Make sure to install new spark plugs of the
connections. Fuel filters should be installed by
hoses do not come in contact with any heat
correct heat range.
trained technicians.
source, sharp edges or moving component
which might cause heat damage or mechanical
wear. Inspect all hose connections, such as
clamps and couplings, to make sure they are
F060N02E-AAT
secure, and that no leaks are present. Hoses
o Valve Clearance (2.0L)
should be replaced immediately if there is any
evidence of deterioration or damage.
Inspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualified
technician should perform the operation.
VEHICLE MAINTENANCE REQUIREMENTS
5
8
F060B02A-AAT
F070D01A-AAT
F070G03A-AAT
o Drive Belts
o Manual transaxle oil
o Brake Fluid & Clutch Fluid
Inspect all drive belts for evidence of cuts,
Inspect the manual transaxle oil according to
Check brake fluid level in the brake fluid reser-
cracks, excessive wear or oil saturation and
the maintenance schedule.
voir. The level should be between "MIN" and
replace if necessary. Drive belts should be
"MAX" marks on the side of the reservoir. Use
checked periodically for proper tension and
NOTE:
only hydraulic brake fluid conforming to DOT 3
adjusted as necessary.
If the oil level is low, check for possible leaks
or DOT 4.
before adding oil. Do not overfill.
F070F01A-AAT
o Brake Hoses and Lines
F070E06A-AAT
F070C01A-AAT
o Coolant
o Automatic Transaxle Fluid
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
The coolant should be changed at the intervals
The fluid level should be in the “HOT” range of
any deteriorated or damaged parts immedi-
specified in the maintenance schedule.
the dipstick, after the engine and transaxle are
ately.
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
F070H01A-AAT
F060E01A-AAT
parking brake properly applied. Use HYUNDAI
o Rear Brake Drums and Linings/
o Timing belt
GENUINE ATF SP III, DIAMOND ATF SP III, SK
Parking Brake
ATF SP III or other brands meeting the SP III
Inspect all parts related to the timing belt for
specification approved by Hyundai Motor Co.
Check the rear brake drums and linings for
damage and deformation. Replace any dam-
when adding or changing fluid. Using the wrong
scoring, burning, leaking fluid, broken parts,
aged parts immediately.
ATF may result in damage to the ATM.
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.
VEHICLE MAINTENANCE REQUIREMENTS
5
9
F070J01A-AAT
F070M01A-AAT
F070Q01A-AAT
o Brake Pads, Calipers and Rotors
o Steering gear box, linkage &
o Air Conditioning Refrigerant
boots/lower arm ball joint
Check the pads for excessive wear, discs for
Check the air conditioning lines and connec-
run out and wear, and calipers for fluid leakage.
tions for leakage and damage. Check air con-
With the vehicle stopped and engine off, check
ditioning performance according to the relevant
for excessive free-play in the steering wheel.
shop manual if necessary.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
F070K01A-AAT
cracks, or damage. Replace any damaged
o Exhaust Pipe and Muffler
parts.
Visually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
F070N01A-AAT
replace parts as necessary.
o Power Steering Pump, Belt and Hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
F070L01A-AAT
steering belt for evidence of cuts, cracks, ex-
o Suspension Mounting Bolts
cessive wear, oiliness and proper tension.
Replace or adjust it if necessary.
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070P01A-AAT
o Drive Shafts and Boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
5 VEHICLE MAINTENANCE REQUIREMENTS
CALIFORNIA PERCHLORATE NOTICE
10
F080A01NF-AAT
Perchlorate Material-special handling may ap-
perchlorate.
Notice to California Vehicle Dismantlers:
Perchlorate containing materials, such as airbag
inflators, seatbelt pretensioners and keyless
remote entry batteries, must be disposed of
according to Title 22 California Code of Regu-
lations Section 67384.10 (a).
Do-It-Yourself Maintenance
Engine Compartment
6-2
General Checks
6-4
Checking the Engine Oil
6-5
Checking and Changing the Engine Coolant
6-7
Changing the Air Cleaner Filter
6-9
Windshield Wiper Blades
6-9
Checking the Transaxle Oil (manual)
6-11
Checking the Transaxle Fluid (Automatic)
6-12
Checking the Brakes
6-14
Checking the Clutch Fluid
6-15
Air Conditioning Care
6-16
6
Checking and Replacing Fuses
6-18
6
Checking the Battery
6-19
Power Steering Fluid Level
6-22
Headlight Aiming Adjustment
6-23
Replacement of Light Bulbs
6-24
Bulb Wattage
6-33
Fuse Panel Description
6-34
6 DO-IT-YOURSELF MAINTENANCE
ENGINE COMPARTMENT
2
G010B01GK-GAT
(2.0 DOHC CVVT)
!
CAUTION:
When inspecting or servicing the engine,
you should handle tools and other heavy
objects carefully so that the plastic rocker
cover of the engine is not damaged.
HGK5002
1. Engine oil filler cap
5. Relay box
10. Radiator cap
2. Brake booster
6. Windshield washer fluid reservoir cap
11. Automatic transaxle fluid level dipstick
3. Brake fluid reservoir
7. Power steering fluid reservoir
(If installed)
4. Clutch fluid reservoir (If installed)
8. Engine coolant reservoir
12. Air cleaner
9. Engine oil level dipstick
13. Battery
DO-IT-YOURSELF MAINTENANCE
6
3
G010C01GK-GAT
(2.7 V6)
!
CAUTION:
When inspecting or servicing the engine,
you should handle tools and other heavy
objects carefully so that the plastic rocker
cover of the engine is not damaged.
HGK5001
1. Power steering fluid reservoir
5. Relay box
10. Engine oil filler cap
2. Brake booster
6. Windshield washer fluid reservoir cap
11. Automatic transaxle fluid level dipstick
3. Brake fluid reservoir
7. Engine coolant reservoir
(If installed)
4. Air Cleaner
8. Engine oil level dipstick
12. Battery
9. Radiator cap
DO-IT-YOURSELF MAINTENANCE
6
GENERAL CHECKS
4
G020A01A-AAT
G020B01A-AAT
G020C01A-AAT
Engine Compartment
Vehicle Exterior
Vehicle Interior
The following should be checked regularly:
The following should be checked monthly:
The following should be checked each time
when the vehicle is driven:
o
Engine oil level and condition
o
Overall appearance and condition
o
Transaxle fluid level and condition
o
Wheel condition and wheel nut torque
o
Lights operation
o
Brake fluid level
o
Exhaust system condition
o
Windshield wiper operation
o
Clutch fluid level
o
Light condition and operation
o
Horn operation
o
Engine coolant level
o
Windshield glass condition
o
Defroster, heating system operation (and air
o
Windshield washer fluid level
o
Wiper blade condition
conditioning, if installed)
o
Accessory drive belt condition
o
Paint condition and body corrosion
o
Steering operation and condition
o
Engine coolant hose condition
o
Fluid leaks
o
Mirror condition and operation
o
Fluid leaks (on or below components)
o
Door and hood lock condition
o
Turn signal operation
o
Power steering fluid level
o
Tire pressure and condition (including spare
o
Accelerator pedal operation
o
Battery condition
tire)
o
Brake operation, including parking brake
o
Air filter condition
o
Manual transaxle operation, including clutch
operation
o
Automatic transaxle operation, including
"Park" mechanism operation
o
Seat control condition and operation
o
Seat belt condition and operation
o
Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incor-
rectly, inspect it carefully and seek assistance
from your Hyundai dealer if service is needed.
DO-IT-YOURSELF MAINTENANCE
6
CHECKING THE ENGINE OIL
5
G030A01A-AAT
G030C02A-AAT
NOTE:
Engine oil is essential to the performance and
o For good fuel economy, SAE 5W-20 (5W-
To Check the Oil Level
service of the engine. It is suggested that you
30), ILSAC GF-3 engine oil is preferred
2.0L
2.7L
check the oil level at least once a week in normal
regardless of regional option and en-
use and more often if you are on a trip or driving
gine variation.
in severe conditions.
o If SAE 5W-20 (5W-30), ILSAC GF-3 en-
gine oil is not available, secondary rec-
ommended engine oil for correspond-
ing temperature range can be used.
G030B01O-AAT
Recommended Oil
HGK5004
Before checking the oil, warm up the engine to
the normal operating temperature and be sure
your car is parked on level ground. Turn the
engine off.
Wait 5 minutes, then remove the dipstick, wipe
it off, fully reinsert the dipstick and withdraw it
again. Then note the highest level the oil has
reached on the dipstick. It should be between
G030B01JM-U
the upper ("F") and lower ("L") range.
The engine oil quality should meet the following
classification.
!
WARNING:
API SJ, SL or ABOVE,
Be very careful not to touch the radiator
ILSAC GF-3 or ABOVE
hose when adding the engine oil as it may
be hot enough to burn you.
DO-IT-YOURSELF MAINTENANCE
6
6
G030D01A-AAT
Adding Oil
!
!
2.0L
2.7L
CAUTION:
PROPOSITION 65 WARNING:
Slowly pour the recommended oil by using
This product contains a chemical known to
a funnel. Do not overfill so as not to damage
the State of California to cause cancer.
engine.
Used engine oil may cause irritation or
cancer of the skin if left in contact with the
skin for prolonged periods of time. Used
engine oil contains chemicals that have
caused cancer in laboratory animals. Al-
ways protect your skin by washing your
hands thoroughly with soap and warm
!
WARNING:
water as soon as possible after handling
Be very careful not to touch the radiator
used oil.
hose when adding the engine oil as it may
HGK5005
be hot enough to burn you.
If the oil level is close to or below the "L" mark,
add oil until it reaches the "F" mark. To add oil:
1. Remove the oil filler cap by turning it counter-
NOTE:
clockwise.
o It is recommended that the engine oil
2. Add oil, then check the level again. Do not
and filter should be changed by an au-
overfill.
thorized Hyundai dealer.
3. Replace the cap by turning it clockwise.
o Always dispose of used engine oil in an
environmentally acceptable manner. It
The distance between the "F" and "L" marks is
is suggested that it be placed in a sealed
equal to about 1 quart of oil.
container and taken to a service station
for reclaimation. Do not pour the oil on
the ground or put it into the household
trash.
DO-IT-YOURSELF MAINTENANCE
6
CHECKING AND CHANGING THE
7
ENGINE COOLANT
G050A01TG-AAT
G050B01A-AAT
G050C01A-AAT
Recommended Engine Coolant
To Check the Coolant Level
!
Use a high quality ethylene-glycol coolant in a
WARNING:
50/50 mix with water. The engine coolant should
Do not remove the radiator cap when the
be compatible with aluminum engine parts.
engine is hot. When the engine is hot, the
Additional corrosion inhibitors or additives should
engine coolant is under pressure and may
not be used. The cooling system must be
erupt through the opening if the cap is
maintained with the correct concentration and
removed. You could be seriously burned if
type of engine coolant to prevent freezing and
you do not observe this precaution. Do not
corrosion. Never allow the concentration of
remove the radiator cap until the radiator is
antifreeze to exceed the 60% level or go below
cool to the touch.
the 35% level, or damage to the cooling system
may result. For proper concentration when
adding or replacing the engine coolant, refer to
NOTE:
the following table.
It is recommended that the engine coolant
HGK4006
should be changed by an authorized
Ambient
Engine Coolant concentration
The coolant level can be seen on the side of the
Hyundai dealer.
plastic coolant reservoir. The level of the cool-
temperature
Antifreeze
Water
ant should be between the "L" and "F" lines on
°F (
°G)
solution
the reservoir when the engine is cold. If the level
5 (-15)
35%
65%
is below the "L" mark, add engine coolant to
bring it up between "L" and "F". If the level is low,
-13 (-25)
40%
60%
inspect for coolant leaks and recheck the fluid
-31 (-35)
50%
50%
level frequently. If the level drops again, visit
-49 (-45)
60%
40%
your Hyundai dealer for an inspection and
diagnosis of the reason.
6 DO-IT-YOURSELF MAINTENANCE
8
G050D03A-AAT
To Change the Engine Coolant
The engine coolant should be changed at those
intervals specified in the vehicle maintenance
schedule in Section 5.
!
CAUTION:
Engine coolant can damage the finish of
your car. If you spill engine coolant on the
car, wash it off thoroughly with clean water.
G050D03E
G050D04E
1. Park the car on level ground, set the park-
ing brake and remove the radiator cap when
4.
Turn the radiator cap counterclockwise with-
5.
Start the engine, top off the radiator with
cool.
out pressing down on it, until it stops. This
water and then add coolant to the reservoir
2. Be sure your drain receptacle is in place.
relieves any pressure remaining in the cool-
until the level is between "L" and "F".
Open the drain cock on the radiator. Allow all
ing system. And remove the radiator cap by
6.
Replace the radiator and reservoir caps and
the engine coolant to drain from the cooling
pushing down and turning counterclock-
check to be sure the drain cocks are fully
system, then securely close the drain cock.
wise.
closed and not leaking.
3. Check Section 9 for the capacity of the
Now fill the radiator with clean demineralized
cooling system in your car. Then, following
or distilled water. Continue to add clean
the manufacturer’s directions on the engine
demineralized or distilled water in small quan-
coolant container, add the appropriate quan-
tities until the fluid level stays up in the
tity of coolant to the radiator.
radiator neck.
DO-IT-YOURSELF MAINTENANCE
6
CHANGING THE AIR CLEANER
WINDSHIELD WIPER BLADES
9
FILTER
G070A01E-AAT
G080A03A-AAT
!
CAUTION:
o
Engine coolant can damage the finish of
your car. If you spill engine coolant on
the car, wash it off thoroughly with clean
water.
o
The engine in your vehicle has alumi-
num engine parts and must be protected
by an ethylene-glycol base coolant to
prevent corrosion and freezing.
Do not use hard water. Hard water can
cause engine damage from corrosion,
overheating or freezing.
HGK5010
G080A02GK
To change the filter, unsnap the clips around the
The wiper blades should be carefully inspected
cover. When this is done, the cover can be lifted
from time to time and cleaned to remove accu-
off, the old filter removed and the new filter put
mulations of road film or other debris. To clean
in its place. Genuine Hyundai Replacement
the wiper blades and arms, use a clean sponge
Parts are recommended.
or cloth with a mild soap or detergent and water.
!
WARNING:
If the wipers continue to streak or smear the
The cooling fan is controlled by engine
glass, replace them with Genuine Hyundai
coolant temperature and may sometimes
!
Replacement Parts or their equivalent.
CAUTION:
operate even when the engine is not run-
o Operating your vehicle without a proper
ning. Use extreme caution when working
air filter in place can result in excessive
near the blades of the coolant fan so that
!
engine wear.
CAUTION:
you are not injured by a rotating fan blade.
o When removing the air cleaner filter, be
o Do not operate the wipers on dry glass.
As the engine coolant temperature de-
careful that dust or dirt does not enter
This can result in more rapid wear of the
creases, the fan will automatically shut off.
the air intake. These may result in dam-
wiper blades and may scratch the glass.
This is a normal condition.
age to the air cleaner filter.
o Keep the blade rubber out of contact
with petroleum products such as engine
oil, gasoline etc.
6 DO-IT-YOURSELF MAINTENANCE
10
o When the wiper blades are frozen in
To install the wiper blade
winter weather or the washer fluid reser-
Install the blade assembly in the reverse order
voir is empty, the wipers may not operate
of removal.
for ten minutes.
This isn't a mechanical trouble but the
function protecting the wiper by operat-
ing circuit breaker inside of the wiper
motor.
G080B01GK-GAT
Replacing the Wiper Blades
1JBA7037
To remove the wiper blade
1JBA7038
1LDA5023
2. Compress the clip and slide the blade as-
sembly downward.
1. Raise the wiper arm and turn the wiper blade
3. Lift it off the arm.
assembly to expose the plastic locking clip.
DO-IT-YOURSELF MAINTENANCE
6
FILLING THE WASHER RESERVOIR
CHECKING THE TRANSAXLE OIL
11
(MANUAL)
G090A03A-AAT
G100A05GK-AAT
!
CAUTION:
o
Radiator anti-freeze
(engine coolant)
should not be used in the washer system
Filler plug
because it will damage the car’s finish.
o
The washer should not be operated if
the washer reservoir is empty. This can
damage the washer fluid pump.
o
In areas where water freezes in winter,
use windshield washer antifreeze.
Drain plug
HGK5014
HGK5009
!
The washer fluid reservoir supplies fluid to the
WARNING:
Transaxle lubricant in the manual transaxle
windshield washer system.
o
Windshield washer fluid agents contain
should be checked at those intervals specified
A good quality washer fluid should be used to fill
some amounts of alcohol and can be
in the vehicle maintenance schedule in Section
the washer reservoir. The fluid level should be
flammable under certain circumstances.
5.
checked more frequently during inclement
Do not allow sparks or flame to contact
weather or whenever the washer system is in
the washer fluid or the washer fluid
more frequent use.
reservoir. Damage to the vehicle or its
The capacity of the washer reservoir is 3.2 U.S.
occupants could occur.
quarts (3.0 Liters).
o
Windshield washer fluid is poisonous to
humans and animals. Do not drink wind-
shield washer fluid. Serious injury or
death could occur.
DO-IT-YOURSELF MAINTENANCE
6
CHECKING THE TRANSAXLE
12
FLUID (AUTOMATIC)
G110A02E-AAT
Transaxle fluid in the automatic transaxle should
!
!
WARNING:
be checked at those intervals specified in the
WARNING:
It is always better to check the transaxle oil
vehicle maintenance schedule in Section 5.
The transaxle fluid level should be checked
level when the engine is cool or cold. If the
when the engine is at normal operating
engine is hot, you should exercise great
NOTE:
temperature. This means that the engine,
caution to avoid burning yourself on hot
Automatic transaxle fluid is basically red
radiator, exhaust system etc., are very hot.
engine or exhaust parts.
color. As driving distance increases, the
Exercise great care not to burn yourself
fluid color turns darkish red gradually. It is
during this procedure.
a normal condition and you should not
judge the need to replace based upon the
changing color.
NOTE:
You must replace the automatic transaxle
It is recommended that the manual transaxle
fluid in accordance with intervals specified
fluid should be checked by an authorized
in the vehicle maintenance schedule in
Hyundai dealer.
section 5.
!
CAUTION:
Use of aftermarket ATF additives may cause
damage to the automatic transaxle. Only
use HYUNDAI GENUINE ATF SP III, DIA-
MOND ATF SP III, SK ATF SP III or other
brands meeting the SP III specification ap-
proved by Hyundai Motor Co. If you are
having your vehicle serviced at a facility
other than a Hyundai dealer, verify ATF is
used for your vehicle.

 

 

 

 

 

 

 

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