Hyundai Coupe (2008 year). Instruction - part 12
5 VEHICLE MAINTENANCE REQUIREMENTS
2
MAINTENANCE INTERVALS
F010A01A-GAT
F010C01A-GAT
F010D01A-AAT
Service Requirements
Specified Scheduled Procedures
General Checks
To assure that you receive the great-
These are the procedures such as
These are the regular checks you
est number of kilometers of satisfying
inspections, adjustments and replace-
should perform when you drive your
operation from your Hyundai, certain
ments that are listed in the mainte-
Hyundai or you fill the fuel tank. A list
maintenance procedures must be per-
nance charts starting on page 5-4.
of these items will be found on page 6-
formed. Although careful design and
These procedures must be performed
5.
engineering have reduced these to a
at the intervals shown in the mainte-
minimum, those that are required are
nance schedule to assure that your
of the utmost importance.
warranty remains in effect. Although it
F010E01A-AAT
It is your responsibility to have these
is strongly recommended that they be
Do-It-Yourself Maintenance
maintenance procedures performed to
performed by the factory-trained or
If you are mechanically inclined, own a
comply with the terms of the warran-
distributor-trained technicians at your
few tools that are required and want to
ties covering your new Hyundai. The
Hyundai dealer, these procedures may
take the time to do so, you can inspect
Service Passport supplied with your
be performed at any qualified service
and service a number of items. For
new vehicle provides further informa-
facility.
more information about doing it your-
tion about these warranties.
It is suggested that genuine Hyundai
self, see Section 6.
service parts be used for any required
repairs or replacements. Other parts of
equivalent quality such as engine oil,
F010B01A-AAT
engine coolant, manual or auto
Maintenance Requirements
transaxle oil, brake fluid and so on
The maintenance required for your
which are not supplied by Hyundai
Hyundai can be divided into three main
Motor Company or its distributor may
areas:
be used without affecting your war-
ranty coverage but you should always
o Specified scheduled procedures
be sure these are equivalent to the
o General checks
quality of the original Hyundai parts.
o Do-it-yourself maintenance
Your Service Passport provides fur-
ther information about your warranty
coverage.
VEHICLE MAINTENANCE REQUIREMENTS
5
SCHEDULED MAINTENANCE
3
REQUIREMENTS
F010F01A-GAT
F020A02A-GAT
A Few Tips
Inspection should be performed any
Whenever you have your Hyundai ser-
time a malfunction is experienced or
viced, keep copies of the service
suspected. Receipts for all emission
records in your glove box. This will
control system services should be re-
help ensure that you can document
tained to demonstrate compliance with
that the required procedures have been
conditions of the emissions system
performed to keep your warranties in
warranty.
effect. This is especially important
For severe usage maintenance require-
when service is not performed by an
ments, see page 5-7 of this section.
authorized Hyundai dealer.
5 VEHICLE MAINTENANCE REQUIREMENTS
SCHEDULED MAINTENANCE
4
F030A01A-GAT
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined
by whichever occurs first.
F030B08GK-GAT
R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
KILOMETERS X 1000
15
30
45
60
75
90
105
120
NO.
DESCRIPTION
MONTHS
12
24
36
48
60
72
84
96
ENGINE CONTROL SYSTEM MAINTENANCE
1
ENGINE OIL & FILTER
R
R
R
R
R
R
R
R
1.6 DOHC/2.0 DOHC CVVT (ALT, W/PUMP, P/STR'G)
I
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2
DRIVE BELT
2.7 V6 (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
I
I
For Europe
See Note (1)
I
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3
FUEL FILTER (MPI)
Except Europe
R
R
4
FUEL LINES, FUEL HOSES & CONNECTIONS
I
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I
2.7L
I
R
5
TIMING BELT
2.0L
See Note (2)
6
TIMING BELT TENSIONER AND IDLER (2.0)
See Note (3)
7
VAPOR HOSE & FUEL FILLER CAP
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8
VACUUM HOSE
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9
CRANKCASE VENTILATION HOSES
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Note :
(1)
IN CASE OF HARD STARTING OR ABNORMAL FUEL PRESSURE, REPLACE THE FUEL FILTER IMMEDIATELY REGARDLESS OF MAINTENANCE SCHEDULE.
(2)
FOR EVERY 90,000 KM OR 48 MONTHS: "I" AND FOR EVERY 140,000 KM OR 72 MONTH: "R"
(3)
WHEN TIMING BELT IS INSPECTED OR REPLACED WHICHEVER OCCURS "I"
VEHICLE MAINTENANCE REQUIREMENTS
5
5
KILOMETERS X 1000
15
30
45
60
75
90
105
120
NO.
DESCRIPTION
MONTHS
12
24
36
48
60
72
84
96
ENGINE CONTROL SYSTEM MAINTENANCE
AIR CLEANER FILTER
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R
I
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R
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10
AIR CLEANER FILTER
Middle east only
R
R
R
R
R
R
R
R
SPARK PLUGS (NICKEL COATED)
See Note (3)
11
SPARK PLUGS (PLATINUM COATED)
See Note (4)
SPARK PLUGS (IRIDIUM COATED)
See Note (5)
12
VALVE CLEARENCE (2.0L, 2.7L)
See Note (6)
13
FUEL TANK AIR FILTER
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R
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R
I
I
Note :
(3)
FOR EVERY 40,000 KM: "R"
(4)
FOR EVERY 100,000 KM: "R"
(5)
FOR EVERY 160,000 KM: "R"
(6)
FOR EVERY 96,000 KM OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I"
5 VEHICLE MAINTENANCE REQUIREMENTS
6
F030C05GK-GAT
R : Replace
I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000
15
30
45
60
75
90
105
120
NO.
DESCRIPTION
MONTHS
12
24
36
48
60
72
84
96
GENERAL MAINTENANCE
1
COOLING SYSTEM
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2
COOLANT
European Community Only
See Note (1)*
Except European Community
See Note (2)*
3
MANUAL TRANSAXLE OIL
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4
AUTOMATIC
European Community Only
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R
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I
TRANSAXLE FLUID
Except European Community
I
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5
BRAKE HOSES AND LINES
I
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6
BRAKE FLUID & CLUTCH FLUID
I
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7
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
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8
BRAKE PADS, CALIPERS AND ROTORS
I
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9
EXHAUST PIPE AND MUFFLER
I
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10
SUSPENSION MOUNTING BOLTS
I
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11
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT
I
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12
POWER STEERING PUMP, BELT AND HOSES
I
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13
DRIVE SHAFTS AND BOOTS
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14
AIR CONDITIONING REFRIGERANT
I
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15
CLIMATE CONTROL AIR FILTER (IN FRONT OF BLOWER UNIT)
R
R
R
R
R
R
R
R
Note :
(1)
FOR THE FIRST TIME, REPLACE THE COOLANT AT 100,000 KM OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 40,000 KM OR 24 MONTHS.
(2)
FOR THE FIRST TIME, REPLACE THE COOLANT AT 48,000 KM OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 40,000 KM OR 24 MONTHS.
* : FOR YOUR CONVENIENCE, IT CAN BE REPLACED PRIOR TO IT'S INTERVAL WHEN YOU DO MAINTENANCE OF OTHER ITEMS.
VEHICLE MAINTENANCE REQUIREMENTS
5
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
7
F040A04GK-GAT
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace
I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE
DRIVING
MAINTENANCE ITEM
MAINTENANCE INTERVALS
OPERATION
CONDITION
ENGINE OIL AND FILTER
R
EVERY 7,500 KM OR 6 MONTHS
A, B, C, D, E, F, G, H, I, K
AIR CLEANER FILTER
R
MORE FREQUENTLY
C, E
SPARK PLUGS
R
MORE FREQUENTLY
B, H
TIMING BELT
2.7
R
EVERY 60,000 KM OR 48 MONTHS
D, E, F, G
2.0
R
EVERY 90,000 KM OR 48 MONTHS
B, D, E, F, G
BRAKE PADS, CALIPERS AND ROTORS
I
MORE FREQUENTLY
C, D, G, H
REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE
I
MORE FREQUENTLY
C, D, G, H
STEERING GEAR BOX, LINKAGE
I
MORE FREQUENTLY
C, D, E, F
& BOOTS/LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
I
EVERY 15,000 KM OR 12 MONTHS
C, D, E, F, G
MANUAL TRANSAXLE OIL
R
EVERY 100,000 KM
A, C, D, E, F, G, H, I, J
AUTOMATIC
European Community Only
EVERY 45,000 KM
R
A, C, E, F, G, H, I
TRANSAXLE FLUID
Except European Community
EVERY 40,000 KM
CLIMATE CONTROL AIR FILTER
R
MORE FREQUENTLY
C, E
(IN FRONT OF BLOWER UNIT)
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 8km(5miles) in
E - Driving in sandy areas
normal temperature or less than 16km(10miles) in freezing
F - Driving in heavy traffic area over 32°C(90°F)
temperature
G - Driving on uphill, downhill, or mountain road
B - Extensive engine idling or low speed driving for long distances
H - Towing a Trailer, or using a camper, or roof rack
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
I
- Driving as a patrol car, taxi, other commercial use or vehicle towing
spread roads
J - Driving over 170 Km/h(100 MPH)
D- Driving in areas using salt or other corrosive materials or in very
K - Frequently driving in stop-and-go conditions
cold weather
5 VEHICLE MAINTENANCE REQUIREMENTS
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
8
F060M01A-AAT
F060C01A-AAT
F060E01A-AAT
o Engine Oil and Filter
o Fuel Filter
o Timing Belt
The engine oil and filter should be
A clogged filter can limit the speed at
Inspect all parts related to the timing
changed at the intervals specified in
which the vehicle may be driven, dam-
belt for damage and deformation. Re-
the maintenance schedule. If the car
age the emission system and cause
place any damaged parts immediately.
is being driven in severe conditions,
hard starting. If an excessive amount
more frequent oil and filter changes
of foreign matter accumulates in the
are required.
fuel tank, the filter may require re-
F060G01A-AAT
placement more frequently.
o Vapor Hose and Fuel Filler cap
After installing a new filter, run the
engine for several minutes, and check
The vapor hose and fuel filler cap
F060B02A-AAT
for leaks at the connections. Fuel fil-
should be inspected at those intervals
o Drive Belts
ters should be installed by trained
specified in the maintenance sched-
Inspect all drive belts for evidence of
technicians.
ule. Make sure that a new vapor hose
cuts, cracks, excessive wear or oil
or fuel filler cap is correctly replaced.
saturation and replace if necessary.
Drive belts should be checked periodi-
F060D01A-AAT
cally for proper tension and adjusted
o Fuel Lines, Fuel Hoses and
as necessary.
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
Have a trained technician replace any
damaged or leaking parts immediately.
VEHICLE MAINTENANCE REQUIREMENTS
5
9
F060F02A-AAT
F060H01A-AAT
F070B01A-GAT
o Crankcase Ventilation Hoses
o Air Cleaner Filter
o Cooling System
Inspect the surface of hoses for evi-
A Genuine Hyundai air cleaner filter is
Check the cooling system part, such
dence of heat and/or mechanical dam-
recommended when the filter is re-
as radiator, coolant reservoir, hoses
age. Hard and brittle rubber, cracking,
placed.
and connections for leakage and dam-
tears, cuts, abrasions, and excessive
age. Replace any damaged parts.
swelling indicate deterioration. Particu-
lar attention should be paid to examin-
F060J01A-AAT
ing those hose surfaces nearest to
o Spark Plugs
F070C01A-AAT
high heat sources, such as the ex-
o Coolant
haust manifold.
Make sure to install new spark plugs
of the correct heat range.
The coolant should be changed at
Inspect the hose routing to assure that
the intervals specified in the mainte-
the hoses do not come in contact with
nance schedule.
any heat source, sharp edges or mov-
ing component which might cause heat
F060N02E-AAT
damage or mechanical wear. Inspect
o Valve Clearance
F070D01A-AAT
all hose connections, such as clamps
Inspect excessive valve noise and/or
o Manual Transaxle Oil
and couplings, to make sure they are
secure, and that no leaks are present.
engine vibration and adjust if neces-
Inspect the manual transaxle oil ac-
Hoses should be replaced immedi-
sary. A qualified technician should
cording to the maintenance schedule.
ately if there is any evidence of dete-
perform the operation.
rioration or damage.
NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do
not overfill.
5 VEHICLE MAINTENANCE REQUIREMENTS
10
F070E05A-AAT
F070G02A-AAT
F070J01A-AAT
o Automatic Transaxle Fluid
o Brake Fluid & Clutch Fluid
o Brake Pads, Calipers and Ro-
tors
The fluid level should be in the "HOT"
Check brake fluid level in the brake
range of the dipstick, after the engine
fluid reservoir. The level should be
Check the pads for excessive wear,
and transaxle are at normal operating
between "MIN" and "MAX" marks on
discs for run out and wear, and cali-
temperature. Check the automatic
the side of the reservoir. Use only
pers for fluid leakage.
transaxle fluid level with the engine
hydraulic brake fluid conforming to DOT
running and the transaxle in neutral,
3 or DOT 4.
with the parking brake properly ap-
F070K01A-AAT
plied. Use Hyundai Genuine ATF SP-
o Exhaust Pipe and Muffler
III, DIAMOND ATF SP-III, SK ATF
F070H01A-AAT
SP-III or other brands appraoved by
o Rear Brake Drums/Linings,
Visually inspect the exhaust pipes,
Hyundai Motor Co., when adding or
muffler and hangers for cracks, dete-
Parking Brake
changing fluid.
rioration, or damage. Start the engine
Check the rear brake drums and lin-
and listen carefully for any exhaust
ings for scoring, burning, leaking fluid,
gas leakage. Tighten connections or
broken parts, and excessive wear. In-
replace parts as necessary.
F070F01A-AAT
spect the parking brake system in-
o Brake Hoses and Lines
cluding the parking brake lever and
Visually check for proper installation,
cables. For detailed service proce-
F070L01A-AAT
chafing, cracks, deterioration and any
dures, refer to the Shop Manual.
o Suspension Mounting Bolts
leakage. Replace any deteriorated or
damaged parts immediately.
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
VEHICLE MAINTENANCE REQUIREMENTS
5
11
F070M01A-AAT
F070P01A-AAT
o Steering Gear Box, Linkage &
o Drive Shafts and Boots
Boots/Lower Arm Ball Joint
Check the drive shafts, boots and
With the vehicle stopped and engine
clamps for cracks, deterioration, or
off, check for excessive free-play in
damage. Replace any damaged parts
the steering wheel. Check the linkage
and, if necessary, repack the grease.
for bends or damage. Check the dust
boots and ball joints for deterioration,
cracks, or damage. Replace any dam-
F070Q01A-AAT
aged parts.
o Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage.
F070N01A-AAT
Check air conditioning performance
o Power Steering Pump, Belt
according to the relevant shop manual
and Hoses
if necessary.
Check the power steering pump and
hoses for leakage and damage. Re-
place any damaged or leaking parts
immediately. Inspect the power steer-
ing belt for evidence of cuts, cracks,
excessive wear, oiliness and proper
tension. Replace or adjust it if neces-
sary.
DO-IT-YOURSELF MAINTENANCE
Engine Compartment
6-2
General Checks
6-5
Checking the Engine Oil
6-6
Checking and Changing the Engine Coolant
6-9
Changing the Air Cleaner Filter
6-11
Checking the Transaxle Oil (Manual)
6-15
Checking the Transaxle Fluid (Automatic)
6-15
Checking the Brakes
6-17
Checking the Clutch Fluid
6-18
Air Conditioning Care
6-18
Changing the Climate Control Air Filter
6-19
Checking and Replacing Fuses
6-21
6
Checking the Battery
6-23
Checking Electric Cooling Fans
6-24
6
Power Steering Fluid Level
6-25
Headlight Aiming Adjustment
6-26
Replacement of Light Bulbs
6-27
Bulb Wattage
6-36
Fuse Panel Description
6-37
6 DO-IT-YOURSELF MAINTENANCE
ENGINE COMPARTMENT
2
G010A01GK-GAT
Gasoline Engine (1.6 DOHC)
!
CAUTION:
When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic rocker cover
of the engine is not dam-
aged.
HGK5003
1. Engine oil filler cap
6. Windshield washer fluid reservoir
10.Radiator cap
2. Brake Booster
cap
11.Automatic transaxle fluid level dip-
3. Brake fluid reservoir
7. Power steering fluid reservoir
stick (If installed)
4. Clutch fluid reservoir (If installed)
8. Engine coolant reservoir
12.Air cleaner
5. Relay box
9. Engine oil level dipstick
13.Battery
DO-IT-YOURSELF MAINTENANCE
6
3
G010B01GK-GAT
(2.0 DOHC CVVT)
!
CAUTION:
When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic rocker cover
of the engine is not dam-
aged.
HGK5002
1. Engine oil filler cap
6. Windshield washer fluid reservoir
10.Radiator cap
2. Brake Booster
cap
11.Automatic transaxle fluid level dip-
3. Brake fluid reservoir
7. Power steering fluid reservoir
stick (If installed)
4. Clutch fluid reservoir (If installed)
8. Engine coolant reservoir
12.Air cleaner
5. Relay box
9. Engine oil level dipstick
13.Battery
6 DO-IT-YOURSELF MAINTENANCE
4
G010C01GK-GAT
(2.7 V6)
!
CAUTION:
When inspecting or servic-
ing the engine, you should
handle tools and other
heavy objects carefully so
that the plastic rocker cover
of the engine is not dam-
aged.
HGK5001
1. Power steering fluid reservoir
6. Windshield washer fluid reservoir
10.Engine oil filler cap
2. Brake Booster
cap
11.Automatic transaxle fluid level dip-
3. Brake fluid reservoir
7. Engine coolant reservoir
stick (If installed)
4. Air cleaner
8. Engine oil level dipstick
12.Battery
5. Relay box
9. Radiator cap
DO-IT-YOURSELF MAINTENANCE
6
GENERAL CHECKS
5
G020A01A-AAT
G020B01A-AAT
G020C01A-AAT
Engine Compartment
Vehicle Exterior
Vehicle Interior
The following should be checked regu-
The following should be checked
The following should be checked each
larly:
monthly:
time when the vehicle is driven:
o Lights operation
o
Engine oil level and condition
o
Overall appearance and condition
o Windshield wiper operation
o
Transaxle fluid level and condition
o
Wheel condition and wheel nut
o Horn operation
o
Brake fluid level
torque
o Defroster, heating system opera-
o
Clutch fluid level
o
Exhaust system condition
tion (and air conditioning, if installed)
o
Engine coolant level
o
Light condition and operation
o Steering operation and condition
o
Windshield washer fluid level
o
Windshield glass condition
o Mirror condition and operation
o
Accessory drive belt condition
o
Wiper blade condition
o Turn signal operation
o
Engine Coolant hose condition
o
Paint condition and body corrosion
o Accelerator pedal operation
o
Fluid leaks (on or below compo-
o
Fluid leaks
o Brake operation, including parking
nents)
o
Door and hood lock condition
brake
o
Power steering fluid level
o
Tire pressure and condition
(in-
o Manual transaxle operation, includ-
o
Battery condition
cluding spare tire)
ing clutch operation
o
Air filter condition
o Automatic transaxle operation, in-
cluding "Park" mechanism opera-
tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not
operate correctly or appears to be
functioning incorrectly, inspect it care-
fully and seek assistance from your
Hyundai dealer if service is needed.
6 DO-IT-YOURSELF MAINTENANCE
MAINTENANCE PRECAU-
CHECKING THE ENGINE
6
TIONS
OIL
G020D01TG-GAT
G030A02O-GAT
Recommended Oil
Improper or incomplete service may
!
WARNING:
result in problems. This section gives
o Performing maintenance work on
instructions only for the maintenance
a vehicle can be dangerous. You
items that are easy to perform.
can be seriously injured while
Several procedures should be done by
performing some maintenance
an authorized Hyundai dealer.
procedures. If you lack sufficient
knowledge and experience or the
NOTE:
proper tools and equipment to do
Improper owner maintenance dur-
the work, have it done by an
ing the warranty period may affect
authorized Hyundai dealer.
warranty coverage.
o Working under the hood with the
G030B01JM
engine running is dangerous. It
becomes even more dangerous
Engine oil is essential to the perfor-
when you wear jewelry or loose
mance and service of the engine. It is
clothing. These can become en-
suggested that you check the oil level
tangled in moving parts and re-
at least once a week in normal use
sult in injury. Therefore, if you
and more often if you are on a trip or
must run the engine while work-
driving in severe conditions.
ing under the hood, make certain
that you remove all jewelry (espe-
The engine oil quality should meet
cially rings, bracelets, watches,
the following classification.
and necklaces) and all neckties,
scarves, and similar loose cloth-
API SJ, SL or ABOVE,
ing before getting near the en-
ILSAC GF-3 or ABOVE
gine or cooling fans.
DO-IT-YOURSELF MAINTENANCE
6
7
G030C02A-AAT
NOTE:
To Check the Oil Level
o For good fuel economy, SAE 5W-
!
20 (5W-30), ILSAC GF-3 engine oil
1.6L/2.0L
2.7L
WARNING:
is preferred regardless of regional
Be very careful not to touch the
option and engine variation.
radiator hose when checking the
o If SAE 5W-20, ILSAC GF-3 engine
engine oil as it may be hot enough
oil is not available, secondary
to burn you.
recommended engine oil for cor-
responding temperature range
can be used.
HGK5004
Before checking the oil, warm up the
engine to the normal operating tem-
perature and be sure it is parked on
level ground. Turn the engine off.
Wait five minutes, then remove the
dipstick, wipe it off, fully reinsert the
dipstick and withdraw it again. Then
note the highest level the oil has
reached on the dipstick. It should be
between the upper ("F") and lower
("L") range.