Hyundai Atos (2002 year). Instruction - part 6
CORROSION PREVENTION AND APPEARANCE CARE
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E030A01A-AAT
To clean whitewall tires, use a stiff brush or
Keep Your Garage Dry
WASHING AND WAXING
soapy steel-wool scouring pad.
Don't park your car in a damp, poorly ventilated
Washing Your Hyundai
garage. This creates a favorable environment
To clean plastic wheel covers, use a clean
Never wash your car when the surface is hot
for corrosion. This is particularly true if you
sponge or soft cloth and water.
from being in the sun. Always wash your car in
wash your car in the garage or drive it into the
the shade.
garage when it is still wet or covered with snow,
To clean cast aluminum alloy wheels, use a
ice or mud. Even a heated garage can contrib-
mild soap or neutral detergent. Do not use
Wash your car frequently. Dirt is abrasive and
ute to corrosion unless it is well ventilated so
abrasive cleaners. Protect the bare-metal sur-
can scratch the paint if it is not removed. Air
moisture is dispersed.
faces by cleaning, polishing and waxing. Be-
pollution or acid rain may damage the paint and
cause aluminum is subject to corrosion, be sure
trim through chemical action if pollutants are
E020D01A-AAT
to give aluminum alloy wheels special attention
allowed to remain in contact with the surface. If
Keep Paint and Trim in Good Condition
in winter. If you drive on salted roads, clean the
you live near the ocean or in an area where
Scratches or chips in the finish should be cov-
wheels thoroughly afterwards.
road salts or dust control chemicals are used,
ered with "touch-up" paint as soon as possible
you should pay particular attention to the under-
to reduce the possibility of corrosion. If bare
After washing, be sure to rinse thoroughly. If
side of the car. Start by rinsing the car to
metal is showing through, the attention of a
soapy water dries on the finish, streaking will
remove dust and loose dirt. In winter, or if you
qualified body and paint shop is recommended.
result.
have driven through mud or muddy water, be
sure to thoroughly clean the underside as well.
When the weather is warm and the humidity
Use a hard direct stream of water to remove
E020E01A-AAT
low, you may find it necessary to rinse each
accumulations of mud or corrosive materials.
Don't Neglect the Interior
section immediately after washing to avoid
Use a good quality car-washing solution and
Moisture can collect under the floor mats and
streaking.
follow the manufacturer's directions on the pack-
carpeting to cause corrosion. Check under the
age. These are available at your Hyundai deal-
mats periodically to be sure the carpeting is dry.
After rinsing, dry the car using a damp chamois
er or auto parts outlet. Don't use strong house-
Use particular care if you carry fertilizers, clean-
or soft, absorbent cloth. The reason for drying
hold detergents, gasoline, strong solvents or
ing materials or chemicals in the car.
the car is to remove water from the car so it will
abrasive cleaning powders as these may dam-
These should be carried only in proper contain-
dry without water spots. Don't rub, this can
age the finish.
ers and any spills or leaks should be cleaned
damage the finish.
up, flushed with clear water and thoroughly
Use a clean sponge or cloth, rinse it frequently
dried.
If you find any nicks or scratches in the paint,
and don't damage the finish by rubbing too
hard. For stubborn spots, dampen them fre-
use touch-up paint to cover them to prevent
quently and remove them a little at a time.
corrosion. To protect the paintwork of the car
against corrosion, you must clean your Hyundai
4-2
CORROSION PREVENTION AND APPEARANCE CARE
(at least once a month). Give special attention
E030C01A-AAT
o Do not expose the bumpers to high tem-
to the removal of salt, mud and other substanc-
Polishing and Waxing
peratures. For example, if you have your
es on the underside of the splashboards of the
Always wash and dry the car before polishing
car repainted, do not leave the bumpers on
car. Make sure that the outlets and the under-
or waxing or using a combination cleaner and
the car if the car is going to be placed in a
side of the doors are open. Paint damage can
wax. Use a good quality commercial product
high temperature paint booth.
be caused by small accumulation of tar, indus-
and follow the manufacturer's directions on the
trial precipitation, tree resin, insects and bird
container. Polish and wax the bright trim pieces
E040A01A-AAT
droppings, when not removed immediately.
as well as the paint.
CLEANING THE INTERIOR
If water alone is not strong enough to remove
To Clean the Vinyl Upholstery
the accumulated dirt, use a mild car washing
E030D01A-AAT
To clean the vinyl upholstery, first remove loose
solution. Be sure to rinse the surface after
When to Wax Again
dirt and dust with a vacuum cleaner. Then apply
washing to remove the solution. Never allow
You should polish and wax the car again when
a solution of mild soap or detergent and water
the solution to dry on the painted surfaces.
water no longer beads on a clean surface but
using a clean sponge or soft cloth. Allow this to
spreads out over a larger area.
stay on the surface to loosen the dirt, then wipe
with a clean damp sponge or cloth. If all the dirt
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E030E01A-AAT
stains are not removed, repeat this procedure
Spot Cleaning
Maintaining Bumpers
until the upholstery is clean. Do not use gaso-
Don't use gasoline, strong solvents or corrosive
Special precautions must be observed to pre-
line, solvent, paint thinner or other strong clean-
cleaning agents. These can damage the finish
serve the appearance of the bumpers on your
ers.
of the car. To remove road tar, use turpentine
Hyundai. They are:
on a clean, soft cloth or commercially available
E040B01A-AAT
bug and tar remover. Be gentle.
o Be careful not to spill battery electrolyte or
To Clean the Leather Upholstery
To remove dead insects or tree sap, use warm
hydraulic brake fluid on the bumpers. If you
(If Installed)
water and mild soap or car-washing solution.
do, wash it off immediately with clean water.
In the normal course of use, leather upholstered
Soak the spot and rub gently. If the paint has
o Be gentle when cleaning the bumper sur-
surfaces will, like any material, pick-up dust and
lost its luster, use a commercial car-cleaning
faces. They are made of soft plastic and the
dirt. This dust and dirt must be cleaned off or it
polish.
surface can be damaged if mistreated. Do
may work into the surface of the leather, caus-
not use abrasive cleaners. Use warm water
ing damage.
and mild soap or car-washing solution.
Fine leather needs care, and should be cleaned
when necessary. Washing leather thoroughly
with soap and water will keep your leather
lustrous, beautiful and ensure you have many
years of wear.
4-3
CORROSION PREVENTION AND APPEARANCE CARE
Take a piece of cheese cloth and using any
E040D01A-AAT
mild soap and lukewarm water, work up a good
Cleaning the Seat Belts
lather. Thoroughly wash the leather. Wipe clean
To clean the seat belts, use a cloth or sponge
with a slightly damp cloth and dry with soft
with mild soap or detergent and warm water. Do
cloth. Do this as often as the leather becomes
not use strong detergents, dye, bleach or abra-
soiled.
sive materials on the seat belts as this may
weaken the fabric.
During tanning operations, sufficient oils are
While cleaning the belts, inspect them for ex-
incorporated through processing that none need
cessive wear, cuts, fraying or other signs of
be applied during the life of the leather. Oil
damage and replace them if necessary.
applied to the finished surface will in no way
help the leather and may do more harm than
E040E01A-AAT
good. Varnishes and furniture polishes should
Cleaning the Windows
never be used under any conditions.
You may use any household window cleaner on
the windows. However, when cleaning the in-
E040C01A-AAT
side of the rear window be careful not to dam-
Cleaning the Carpets
age the rear window defroster wiring.
Use a foam-type carpet cleaner. Cleaners of
this type are available in aerosol cans in liquid
E050A01A-AAT
form or powder. Read the instructions and fol-
ANY QUESTIONS?
low them exactly. Using a vacuum cleaner with
If you have any questions about the care of
the appropriate attachment, remove as much
your car, consult your Hyundai dealer.
dirt from the carpets as possible. Apply the
foam following the manufacturer's directions,
then rub in overlapping circles. Do not add
water. These cleaners work best when the
carpet is kept as dry as possible.
4-4
VEHICLE MAINTENANCE REQUIREMENTS
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F010E01A-AAT
5. VEHICLE MAINTE-
Specified Scheduled Procedures
Do-It-Yourself Maintenance
These are the procedures such as inspections,
If you are mechanically inclined, own a few
NANCE REQUIRE-
adjustments and replacements that are listed in
tools that are required and want to take the time
the maintenance charts starting on page 5-2.
to do so, you can inspect and service a number
MENTS
These procedures must be performed at the
of items. For more information about doing it
intervals shown in the maintenance schedule to
yourself, see Section 6.
F010A01A-GAT
assure that your warranty remains in effect.
F010F01A-AAT
Although it is strongly recommended that they
MAINTENANCE INTERVALS
A Few Tips
be performed by the factory-trained or distribu-
Service requirements
o Whenever you have your Hyundai serviced,
tor-trained technicians at your Hyundai dealer,
To assure that you receive the greatest number
these procedures may be performed at any
keep copies of the service records in your
of kilometers of satisfying operation from your
qualified service facility.
glovebox. This will help ensure that you can
Hyundai, certain maintenance procedures must
It is suggested that genuine Hyundai service
document that the required procedures have
be performed. Although careful design and en-
parts be used for any required repairs or re-
been performed to keep your warranties in
gineering have reduced these to a minimum,
placements. Other parts of equivalent quality
effect. This is especially important when
those that are required are of the utmost impor-
such as engine oil, engine coolant, manual or
service is not performed by an authorized
5
tance.
auto transaxle oil, brake fluid and so on which
Hyundai dealer.
It is your responsibility to have these mainte-
are not supplied by Hyundai Motor Company or
o If you choose to do your own maintenance
nance procedures performed to comply with the
its distributor may be used without affecting
and repairs, you may find it helpful to have
terms of the warranties covering your new
your warranty coverage but you should always
an official Hyundai Shop Manual. A copy of
Hyundai. The Service Passport supplied with
be sure these are equivalent to the quality of the
this publication may be purchased at your
your new vehicle provides further information
original Hyundai parts. Your Service Passport
Hyundai dealer's parts department.
about these warranties.
provides further information about your warran-
F020A02X-GAT
ty coverage.
SCHEDULED MAINTENANCE RE-
F010B01A-AAT
F010D01A-AAT
QUIREMENTS
Maintenance Requirements
General Checks
Inspection should be performed any time a
The maintenance required for your Hyundai
malfunction is experienced or suspected. Re-
can be divided into three main areas:
These are the regular checks you should per-
ceipts for all emission control system services
form when you drive your Hyundai or you fill the
o Specified scheduled procedures
should be retained to demonstrate compliance
fuel tank. A list of these items will be found on
o General everyday checks
with conditions of the emissions system war-
page 6-2.
o Do-it-yourself maintenance
ranty. For severe usage maintenance require-
ments, see page 5-4 of this section.
5-1
VEHICLE MAINTENANCE REQUIREMENTS
F030A01A-GAT
SCHEDULED MAINTENANCE
The following maintenance services must be performed to assure good
Where both mileage and time are shown, the frequency of service is
vehicle control and performance. Keep receipts for all vehicle services to
determined by whichever occurs first.
protect your warranty.
F030B01X-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000
15
30
45
60
75
90
105
120
No.
DESCRIPTION
MONTHS
12
24
36
48
60
72
84
96
ENGINE CONTROL SYSTEM MAINTENANCE
1
ENGINE OIL & FILTER (SG OR ABOVE)
See Note (1)
R
R
R
R
R
R
R
R
2
DRIVE BELT (WATER PUMP & GENERATOR)
I
R
I
R
3
FUEL FILTER (MFI)
R
R
4
FUEL LINES, FUEL HOSES & CONNECTIONS
I
I
I
I
I
I
I
I
5
TIMING BELT
I
R
6
VAPOR HOSE & FUEL FILLER CAP
I
I
I
I
7
VACUUM CRANKCASE VENTILATION HOSES
I
I
I
I
8
AIR CLEANER FILTER
I
R
I
R
I
R
I
R
9
SPARK PLUGS
I
R
I
R
I
10
VALVE CLEARANCE
I
I
I
I
Note : (1) SF OR LOWER : EVERY 10,000 KM OR 6 MONTHS : "R"
5- 2
VEHICLE MAINTENANCE REQUIREMENTS
F030C06X-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000
15
30
45
60
75
90
105
120
NO.
DESCRIPTION
MONTHS
12
24
36
48
60
72
84
96
GENERAL MAINTENANCE
1
COOLING SYSTEM
I
I
I
I
I
I
I
I
2
ENGINE COOLANT
See Note (2)
3
MANUAL TRANSAXLE OIL
I
I
I
I
I
I
I
I
4
AUTOMATIC TRANSAXLE
European Community Only
I
I
I
I
I
R
I
I
FLUID
Except European Community
I
I
I
I
I
I
I
I
5
BRAKE HOSES AND LINES
I
I
I
I
I
I
I
I
6
BRAKE FLUID
I
I
I
I
7
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
I
I
I
I
8
BRAKE PADS, CALIPERS AND ROTORS
I
I
I
I
I
I
I
I
9
EXHAUST PIPE AND MUFFLER
I
I
I
I
I
I
I
I
10
SUSPENSION MOUNTING BOLTS
I
I
I
I
I
I
I
I
11
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT
I
I
I
I
I
I
I
I
12
POWER STEERING PUMP, BELT AND HOSES
I
I
I
I
I
I
I
I
13
DRIVESHAFTS AND BOOTS
I
I
I
I
14
AIR CONDITIONING REFRIGERANT
I
I
I
I
I
I
I
I
15
REAR WHEEL BEARING GREASE
I
I
I
I
Note : (2) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R"
5-3
VEHICLE MAINTENANCE REQUIREMENTS
F040A05X-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE
MAINTENANCE
DRIVING
MAINTENANCE ITEM
OPERATION
INTERVALS
CONDITION
ENGINE OIL AND FILTER
R
EVERY 7,500 KM OR 6 MONTHS
A, B, C, F, H
AIR CLEANER FILTER
R
MORE FREQUENTLY
C, E
SPARK PLUGS
R
MORE FREQUENTLY
B, H
TIMING BELT
R
EVERY 60,000 KM OR 48 MONTHS
D, E, F, G
BRAKE PADS, CALIPERS AND ROTORS
I
MORE FREQUENTLY
C, D, G, H
REAR BRAKE DRUMS/LININGS,
I
MORE FREQUENTLY
C, D, G, H
PARKING BRAKE
STEERING GEAR BOX, LINKAGE
I
MORE FREQUENTLY
C, D, E, F
& BOOTS/LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
I
EVERY 15,000 KM OR 12 MONTHS
C, D, E, F
MANUAL TRANSAXLE OIL
R
EVERY 100,000 KM
A, C, D, E, F, G, H, I, J
AUTOMATIC TRANSAXLE
European community Only
EVERY 45,000 KM
R
A, C, E, F, G, H, I
FLUID
Except European community
EVERY 40,000 KM
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
F - More than 50% driving in heavy city traffic during hot weather
B - Extensive idling
above 32°C (90°F)
C - Driving in dusty, rough roads
G- Driving in mountainous areas
D - Driving in areas using salt or other corrosive materials or in very
H - Towing a trailer
cold weather
I
- Driving for patrol car, taxi, commercial car or vehicle towing
E - Driving in sandy areas
J - Driving over 170 km/h
5- 4
VEHICLE MAINTENANCE REQUIREMENTS
F060A01A-AAT
F060D01A-GAT
Inspect the hose routing to assure that the
EXPLANATION OF SCHEDULED MAIN-
o Fuel lines, fuel hoses and connec-
hoses do not come in contact with any heat
TENANCE ITEMS
tions
source, sharp edges or moving component
Check the fuel lines, fuel hoses and connec-
which might cause heat damage or mechanical
F060M01A-AAT
tions for leakage and damage. Replace any
wear. Inspect all hose connections, such as
o Engine oil and filter
damaged or leaking parts immediately.
clamps and couplings, to make sure they are
The engine oil and filter should be changed at
secure, and that no leaks are present. Hoses
the intervals specified in the maintenance sched-
should be replaced immediately if there is any
F060E01A-AAT
ule. If the car is being driven in severe condi-
evidence of deterioration or damage.
o Timing belt
tions, more frequent oil and filter changes are
required.
Inspect all parts related to the timing belt for
F060H01A-AAT
damage and deformation. Replace any dam-
o Air cleaner filter
F060B01A-AAT
aged parts immediately.
A Genuine Hyundai air cleaner filter is recom-
o Drive belts
mended when filter is replaced.
Inspect all drive belts for evidence of cuts,
F060G01A-AAT
cracks, excessive wear or oil and replace if
o Vapor hose and fuel filler cap
F060J01A-AAT
necessary. Drive belts should be checked pe-
The vapor hose and fuel filler cap should be
o Spark plugs
riodically for proper tension and adjusted as
inspected at those intervals specified in the
Make sure to install new spark plugs of the
necessary.
maintenance schedule. Make sure that a new
correct heat range.
vapor hose or fuel filler cap is correctly re-
F060C01A-GAT
placed.
o Fuel filter
F060N01X-GAT
A clogged filter can limit the speed at which the
o Valve clearances
F060F01A-AAT
vehicle may be driven, damage the emission
Incorrect valve clearance will not only result in
o Vacuum, crankcase ventilation hos-
system and cause hard starting. If an exces-
unsteady engine operation, but will also cause
es
sive amount of foreign matter accumulates in
excessive noise and reduced engine perfor-
Inspect the surface of hoses for evidence of
the fuel tank, the filter may require replacement
mance. Inspect valve clearance and adjust as
heat and/or mechanical damage. Hard and brit-
more frequently.
required while the engine is hot.
tle rubber, cracking, tears, cuts, abrasions, and
After installing a new filter, run the engine for
excessive swelling indicate deterioration. Par-
several minutes, and check for leaks at the
Valve-to-rocker arm clearance
ticular attention should be paid to examine
connections.
Intake valves
0.2 mm (0.008 in.)
those hose surfaces nearest to high heat sourc-
Exhaust valves
0.25 mm (0.010 in.)
es, such as the exhaust manifold.
5-5
VEHICLE MAINTENANCE REQUIREMENTS
F070B01A-GAT
F070F01A-AAT
F070K01A-AAT
o Cooling System
o Brake hoses and lines
o Exhaust pipe and muffler
Check the cooling system part, such as radia-
Visually check for proper installation, chafing,
Visually inspect the exhaust pipes, muffler and
tor, coolant reservoir, hoses and connections
cracks, deterioration and any leakage. Replace
hangers for cracks, deterioration, or damage.
for leakage and damage. Replace any dam-
any deteriorated or damaged parts immediate-
Start the engine and listen carefully for any
aged parts.
ly.
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F070G01A-AAT
F070C01A-AAT
F070L01A-AAT
o Brake fluid
o Engine coolant
o Suspension mounting bolts
Check brake fluid level in the brake fluid reser-
The coolant should be changed at the
Check the suspension connections for loose-
voir. The level should be between "MIN" and
intervals specified in the maintenance sched-
ness or damage. Retighten to the specified
"MAX" marks on the side of the reservoir. Use
ule.
torque.
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070M01A-AAT
F070D02X-GAT
o Steering gear box, linkage & boots/
o Manual transaxle oil
F070H01A-AAT
lower arm ball joint
Inspect the manual transaxle oil according to
o Rear brake drums/linings, parking
With the vehicle stopped and engine off, check
the maintenance schedule.
brake
for excessive free-play in the steering wheel.
Check the rear brake drums and linings for
NOTE:
Check the linkage for bends or damage. Check
scoring, burning, leaking fluid, broken parts,
If the oil level is low, check for possible
the dust boots and ball joints for deterioration,
and excessive wear. Inspect the parking brake
leaks before adding oil. Do not overfill.
cracks, or damage. Replace any damaged parts.
system including the parking brake lever and
cables. For detailed service procedures, refer
F070N01A-AAT
F070E01X-GAT
to the Shop Manual.
o Power steering pump, belt and
o Automatic transaxle fluid
hoses
The fluid level should be in the "HOT" range of
F070J01A-AAT
Check the power steering pump and hoses for
the dipstick, after the engine and transaxle are
o Brake pads, calipers and rotors
leakage and damage. Replace any damaged or
at normal operating temperature. Check the
Check the pads for excessive wear, discs for
leaking parts immediately. Inspect the power
Automatic Transaxle Fluid level with the engine
run out and wear, and calipers for fluid leakage.
steering belt for evidence of cuts, cracks, ex-
running and the transaxle in neutral, with the
cessive wear, oiliness and proper tension. Re-
parking brake properly applied. Use ESSO JWS-
place or adjust it if necessary.
3314 when adding or changing fluid.
5- 6
VEHICLE MAINTENANCE REQUIREMENTS
F070P01A-AAT
o Driveshafts and boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070Q01A-AAT
o Air conditioning refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air condi-
tioning performance according to the relevant
shop manual if necessary.
F070R02X-GAT
o Rear wheel bearing grease
Check rear wheel bearing grease whenever the
brake drums are removed to inspect the rear
brake system.
5-7
DO-IT-YOURSELF MAINTENANCE
6. DO-IT-YOURSELF MAINTENANCE
G010A02X-GAT
ENGINE COMPARTMENT (For Multiport Fuel Injection)
1
2
3
4
5
6
6
HNVOM113
7
8
9
10
11
1213
1. Engine oil level dipstick
6. Windshield washer fluid reservoir cap
10. Radiator cap
2. Air cleaner
7. Power steering fluid reservoir
11. Battery
3. Engine oil filler cap
8. Spark plug
12. Relay box
4. Brake booster
9. Automatic transaxle fluid level dipstick
13. Engine coolant reservoir
5. Brake fluid reservoir
(Automatic T/A only)
6-1
DO-IT-YOURSELF MAINTENANCE
G020A01A-AAT
G020C01X-GAT
G030A01A-AAT
GENERAL CHECKS
Vehicle Interior
CHECKING THE ENGINE OIL
Engine Compartment
The following should be checked each time
Engine oil is essential to the performance and
The following should be checked regularly:
when the vehicle is driven:
service of the engine. It is suggested that you
check the oil level at least once a week in
o Engine oil level and condition
o
Lights operation
normal use and more often if you are on a trip
o Transaxle fluid level and condition
o
Windshield wipers operation
or driving in severe conditions.
o Brake fluid level
o
Horn operation
o Clutch fluid level
o
Defroster, heating system operation (and air
o Engine coolant level
conditioning, if installed)
G030B01A-GAT
o Windshield washer fluid level
o
Steering operation and condition
Recommended Oil
o Accessory drive belt condition
o
Mirror condition and operation
o Engine coolant hose condition
o
Turn signal operation
20W-40 20W-50
o Fluid leaks (on or below components)
o
Accelerator pedal operation
15W-40 15W-50
o Power steering fluid level
o
Brake operation, including parking brake
10W-30
o Battery Condition
o
Manual transaxle operation, including clutch
operation
10W-40 10W-50
o
Automatic transaxle operation, including
G020B01A-AAT
5W-40
"Park" mechanism operation
Vehicle Exterior
5W-30
o
Seat control condition and operation
The following should be checked monthly:
5W-20
o
Seat belt condition and operation
o
Sunvisor operation
o Overall appearance and condition
°C
-25
-15
-10
0
10
20
40
°F
-13
5
-14
32
50
68
104SSA6030B
o Wheel condition and wheel nut torque
If you notice anything that does not operate
o Exhaust system condition
SH, SG or SG/CD (API) multi-grade and fuel
correctly or appears to be functioning in cor-
o Light condition and operation
efficient oil is recommended.
rectly, inspect it carefully and seek assistance
o Windshield glass condition
from your Hyundai dealer if service is needed.
o Wiper blade condition
NOTE:
o Paint condition and body corrosion
SAE 5W-20 is not recommended for sus-
o Fluid leaks
tained high speed vehicle operation.
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
o Air filter condition
6-2
DO-IT-YOURSELF MAINTENANCE
G030C01A-AAT
G030D01A-GAT
G350A01A-GAT
To Check the Oil Level
Adding Oil
ENGINE OIL CONSUMPTION
Function of Engine Oil
Engine oil has the primary function of lubricat-
ing and cooling the inside of the engine.
Engine oil consumption
F
L
It is normal that an engine should consume
some engine oil while normal driving. The cause
of oil consumption in a normal engine are as
follows;
o
Engine oil is used to lubricate pistons, piston
AS60050A
G030D01A
rings and cylinders.
A thin film of oil is left on the cylinder wall
Before checking the oil, warm up the engine to
If the oil level is close to or below the "L" mark,
when a piston moves downwards in the
the normal operating temperature and be sure
add oil until it reaches the "F" mark. To add oil:
cylinder. High negative pressure generated
your car is parked on level ground. Turn the
during engine operation sucks some of the
engine off.
1. Remove the oil filler cap by turning it counter-
oil into the combustion chamber.
clockwise.
This oil with some oil of the cylinder wall is
Wait a minute, then remove the dipstick, wipe it
2. Add oil, then check the level again. Do not
burned by the high temperature combustion
off, fully reinsert the dipstick and withdraw it
overfill.
gases during the combustion process.
again. Then note the highest level the oil has
3. Replace the cap by turning it clockwise.
o
The engine oil consumption is strongly ef-
reached on the dipstick. It should be between
fected by the viscosity and quality of oil,
the upper ("FULL") and lower ("LOW") range.
The distance between the "F" and "L" marks is
engine rpm and driving condition etc. The
equal to about 1 liter of oil.
engine oil is more consumed under severe
driving conditions such as high speeds and
frequent acceleration and deceleration than
normal driving condition.
6-3
DO-IT-YOURSELF MAINTENANCE
G040A03X-GAT
3. Slide underneath the car and loosen the
CHANGING THE OIL AND FILTER
drain plug by turning it counterclockwise
with a wrench of the proper size. Be sure
Oil filler cap
that a drain pan is in position to catch the oil
as it drains out, then remove the drain plug.
WARNING:
Be very careful when draining the engine oil
as it may be hot enough to burn you!
Oil filter
4.
When the oil has stopped draining, replace
the drain plug using a new washer and
G040A03X
Drain plug
retighten by turning it clockwise.
6.
First, remove the vehicle number plate. Un-
G040A01X
screw the tapping screws (4EA) and re-
The engine oil and filter should be changed at
move the front bumper grille.
those intervals specified in the maintenance
schedule in Section 5. If the car is being driven
SST (09263-02000)
in severe conditions, more frequent oil and filter
changes are required.
SST (09263-02000)
The procedure for changing the oil and filter is
as follows:
1. Park the car on level ground and set the
parking brake. Start the engine and let it
G040A02X
warm up until the needle on the coolant
Extension bar
temperature gauge moves above the lowest
5.
Before removing the oil filter, prepare the
mark. Turn the engine off and place the gear
special tool (oil filter wrench), extension bar
G040A04X
selector lever in "P" (automatic transaxle) or
and ratchet handle.
reverse gear (manual transaxle).
7.
Using the special tool (09263-02000), re-
2. Open the hood and remove the engine oil
move the oil filter through the bumper hole.
filler cap.
6-4
DO-IT-YOURSELF MAINTENANCE
NOTE:
Tightening torque
12-16 Nm
Always dispose of used engine oil in an
(120-160 kg.cm, 9-12 lb.ft)
environmentally acceptable manner. It is sug-
gested that it be placed in a sealed container
and taken to a service station for reclama-
tion. Do not pour the oil on the ground or
SST (09263-02000)
put it into the household trash.
WARNING:
Used motor oil may cause irritation or can-
cer of the skin if left in contact with the skin
G040A05X
for prolonged periods of time. Wash your
hands thoroughly with soap and warm wa-
8.
Before installing the new oil filter on the
ter as soon as possible after handling used
engine, apply clean engine oil to the surface
Extension bar
oil.
of the rubber gasket.
G040A04X
Temporarily tighten the oil filter by hand.
NOTE:
G050A01A-AAT
o Be careful not to drop the engine oil on
CHECKING AND CHANGING THE EN-
the rubber parts of the engine mounting
GINE COOLANT
insulator.
o You can purchase the SST from your
WARNING:
Hyundai dealer.
Do not remove the radiator cap when the
o If you aren't sure how to use, consult
engine is hot. When the engine is hot, the
your Hyundai dealer.
engine coolant is under pressure and may
erupt through the opening if the cap is
10.Refill the crankcase with the recommended
removed. You could be seriously burned if
engine oil. Refer to the specification in chap-
you do not observe this precaution. Do not
ter 9 for engine oil capacity.
remove the radiator cap until the radiator is
G040A06X
cool to the touch.
11.Start the engine and check to be sure no oil
9.
Using the special tool (09263-02000) and
is leaking from the drain plug or oil filter.
torque wrench, tighten the oil filter to the
12.Shut off the engine and recheck the oil level.
specified torque.
6-5
DO-IT-YOURSELF MAINTENANCE
G050B01A-AAT
G050C01A-AAT
G050D02A-AAT
Recommended Engine Coolant
To Check the Coolant Level
To Change the Engine Coolant
Use a high quality ethylene-glycol coolant in a
The engine coolant should be changed at those
50/50 mix with water. The engine coolant should
intervals specified in the vehicle maintenance
be compatible with aluminum engine parts. Ad-
schedule in Section 5.
ditional corrosion inhibitors or additives should
not be used. The cooling system must be main-
CAUTION:
tained with the correct concentration and type
Engine coolant can damage the finish of
of engine coolant to prevent freezing and corro-
your car. If you spill engine coolant on the
sion.
car, wash it off thoroughly with clean water.
Never allow the concentration of antifreeze to
exceed the 60% level or go below the 35% level
1. Park the car on level ground, set the parking
or damage to the coolant system may result. For
brake and remove the radiator cap when
proper concentration when adding or replacing
G050C01A
cool.
the coolant, refer to the following table.
2. Be sure your drain receptacle is in place.
The coolant level can be seen on the side of the
Open the drain cock on the radiator. Allow
plastic coolant reservoir. The level of the cool-
Ambient
Engine coolant concentration
all the engine coolant to drain from the
ant should be between the "LOW" and "FULL"
temperature
cooling system, then securely close the drain
Antifreeze
Water
lines on the reservoir when the engine is cold.
°C ( °F)
cock.
solution
If the level is below the "LOW" mark, add
3. Check Section 9 for the capacity of the
-15 (5)
35%
65%
engine coolant to bring it up between "LOW"
cooling system in your car. Then, following
and "FULL". If the level is low, inspect for
-25 (-13)
40%
60%
the manufacturer's directions on the engine
coolant leaks and recheck the fluid level fre-
coolant container, add the appropriate quan-
-35 (-31)
50%
50%
quently. If the level drops again, visit your
tity of engine coolant to the radiator.
-45 (-49)
60%
40%
Hyundai dealer for an inspection and diagnosis
of the reason.
6-6
DO-IT-YOURSELF MAINTENANCE
G060B02A-GAT
REPLACING THE SPARK PLUGS
Unleaded: 1.0 ~ 1.1 mm (0.039 ~ 0.043 in.)
Leaded: 0.8 ~ 0.9 mm (0.031 ~ 0.035 in.)
G050D02X
G050B01A
4.
Turn the radiator cap counterclockwise with-
5. Start the engine, top off the radiator with
SSA6060A
out pressing down on it, until it stops. This
water and then add engine coolant to the
relieves any pressure remaining in the cool-
reservoir until the level is between "LOW"
The spark plugs should be changed at the
ing system. And remove the radiator cap by
and "FULL".
intervals specified in the vehicle maintenance
pushing down and turning counterclockwise.
6. Replace the radiator and reservoir caps and
schedule in Section 5 or whenever engine per-
Now fill the radiator with clean demineral-
check to be sure the drain cocks are fully
formance indicates they should be changed.
ized or distilled water. Continue to add clean
closed and not leaking.
Symptoms that suggest poor spark plug perfor-
demineralized or distilled water in small quan-
mance include engine misfiring under load, loss
tities until the fluid level stays up in the
WARNING:
of fuel economy, poor acceleration, etc. When
radiator neck.
The cooling fan is controlled by engine cool-
spark plugs are replaced, always use spark
ant temperature and may sometimes oper-
plugs recommended by Hyundai. The use of
ate even when the engine is not running.
other spark plugs can result in loss of perfor-
Use extreme caution when working near the
mance, radio interference or engine damage.
blades of the cooling fan so that you are not
injured by a rotating fan blade. As the en-
NOTE:
gine coolant temperature decreases, the fan
When replacing the spark plug, always use
will automatically shut off. This is a normal
the genuine parts recommended.
condition.
6-7