Hyundai H1: Body Repair Manual - part 29

118

BODY PANEL REPAIR PROCEDURE - Door panel

z MIG plug welding or spot welding

MIG batt welding
MIG lap weldling

xx

DOAT0010

DOAT0020

(Outer panel)

TAIL GATE PANEL

(Inner panel)

WELDING POINTS

119

REMOVAL

1.

Drill out the spotweld to separate door outer panel from front and
rear door.

BODY PANEL REPAIR PROCEDURE - Door panel

2.

Cut door outer panel.

DOOR0010

DOOR0020

DOOR0030

DOOR0040

3.

After grinding off the hemming location with a sander, remove
the outer panel.

4.

Dress rusty part with a sander and prepare surface to be
hemmed.

120

BODY PANEL REPAIR PROCEDURE - Door panel

INSTALLATION

QSAQ2030

DOAI0030

(Tail gate panel)

SECTION A-A'

DOAI0040

A

A'

Adhesive

DOAI0010

DOAI0020

A

(Rear door)

A

(Front door)

Mastic sealer

121

BODY PANEL REPAIR PROCEDURE - Door panel

3.

Bend the flange hem with a hammer and dolly, then fasten tightly
with a hemming tool.

NOTE
1. Hemming work should be done in three steps as
    illustration.
2.  If a hemming tool cannot be used, hem with a hammer
    and dolly.

1.

Apply adhesive (3M 08531) or equivalent to outer panel hem.

2.

Apply mastic sealer (3M 08105) or equivalent to the door
member as shown in the figure.

4.

After completing the hemming work, make MIG spot welds at 50
mm intervals on the inside.

5.

Clean and prepare all welds, removing all residue.

6.

Apply the two-part epoxy primer to the interior of the door panel.

DOAI0050

DOAI0060

DOAI0080

DOAI0070

DOAI0090

DOAI0091