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Honda Odyssey 2004. Manual - part 256

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Exploded View

14-418

Transmission End Cover

End Cover, 3rd Gear, Idler Gear, and 3rd Clutch Removal

TRANSMISSION
RANGE SWITCH
COVER

ATF HOSE

SEALING WASHERS

PARK GEAR

COUNTERSHAFT
3RD GEAR

TRANSMISSION
RANGE SWITCH

ATF LINE BOLT

END COVER

3RD CLUTCH

A/T CLUTCH PRESSURE
CONTROL SOLENOID
VALVE C

ATF FILTER LINE
BRACKET

ATF FILTER
LINE

A/T WIRE
HARNESS

GROUND TERMINAL

CONNECTOR
BRACKET

SWITCH
COVER

ATF
TEMPERATURE
SENSOR

ATF PASSAGE BODY

A/T CLUTCH PRESSURE
CONTROL SOLENOID
VALVES A and B

HARNESS
CLAMP
BRACKET

ATF COOLER
LINE BOLTS

ATF FILTER

ATF COOLER LINES

3RD CLUTCH
TRANSMISSION FLUID
PRESSURE SWITCH
CONNECTOR

SENSOR
CLAMP

HARNESS CLAMP

LOCKNUT

PARK PAWL

THRUST NEEDLE
BEARING

SPLINED
WASHER

NEEDLE BEARING

THRUST
NEEDLE
BEARING

Replace.

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Special Tools Required

14-419

07GAB-PF50101 or
07GAB-PF50100

• Mainshaft holder

07GAB-PF50101 or 07GAB-PF50100

• Adjustable bearing puller, 25

40 mm

07736-A01000B or 07736-A01000A

NOTE: Refer to the exploded view as needed during the
following procedure.

1. Remove the ATF temperature sensor connector

from the connector bracket, then disconnect the
connector.

2. Remove the ATF temperature sensor harness

clamp bolts and the ATF temperature sensor, then
remove the switch cover.

3. Remove the A/T wire harness ground terminal from

the connector bracket, and disconnect the 3rd
clutch transmission fluid pressure switch connector,
then remove the connector bracket.

4. Remove the transmission range switch cover.

5. Remove the transmission range switch harness

clamp bolts and harness clamp, then remove the
transmission range switch.

6. Remove the harness clamp bracket, ATF cooler line

bolts (two), and lines.

7. Remove the line bolt, the ATF hose, and the ATF

filter line.

8. Remove the ATF filter line bracket and ATF filter.

Remove the ATF passage body if necessary.

9. Remove the A/T clutch pressure control solenoid

valve C.

10. Remove the remaining 10 bolts on the end cover,

then remove the end cover.

11. Slip the special tool onto the mainshaft.

12. Engage the park pawl with the park gear.

13. Cut the lock tabs (A) of each shaft locknut (B) using

a chisel (C). Then remove the locknuts and conical
spring washers from each shaft.

NOTE:

• Countershaft and secondary shaft locknuts have

left-hand threads.

• Clean the old locknut; they are used to install the

press fit mainshaft 3rd gear, secondary shaft
idler gear, park gear, and 3rd clutch assembly on
the countershaft.

• Keep all of the chiseled particles out of the

transmission.

14. Remove the special tool from the mainshaft.

(cont’d)

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Standard: 84.6

85.6 mm (3.33

3.37 in.)

PARK LEVER STOP

Mark

Part Number

14-420

Transmission End Cover

End Cover, 3rd Gear, Idler Gear, and
3rd Clutch Removal (cont’d)

Park Lever Stop Inspection and
Adjustment

07736-A01000B or
07736-A01000A

6 x 1.0 mm
14 N·m (1.4 kgf·m, 10 lbf·ft)

15. Remove the 3rd clutch assembly using the special

tool and a commercially available 3/8-16’’ slide
hammer (A).

16. Remove the splined washer, thrust needle bearing,

countershaft 3rd gear, needle bearing, and thrust
needle bearing from the countershaft.

17. Remove the mainshaft 3rd gear (A), secondary

shaft idler gear (B), and park gear (C) with a puller
(D).

18. Remove the park pawl, park pawl spring, park pawl

shaft, and stop shaft.

19. Remove the park lever from the control shaft.

20. Remove A/T clutch pressure control solenoid

valves A and B.

1. Set the park lever (A) in the P position.

2. Measure the distance (B) between the park pawl

shaft (C) and the park lever roller pin (D).

3. If the measurement is out of tolerance, select and

install the appropriate park lever stop (E) from the
table.

24537-PA9-003

11.00 mm
(0.433 in.)

24538-PA9-003

10.80 mm
(0.425 in.)

10.65 mm
(0.419 in.)

24539-PA9-003

10.60 mm
(0.417 in.)

10.30 mm
(0.406 in.)

4. After replacing the park lever stop, make sure the

distance is within tolerance.

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Special Tools Required

14-421

Control Shaft Oil Seal Replacement

Control Shaft Bearing Replacement

07749-0010000

07746-0010800

07749-0010000

07746-0010800

• Driver 07749-0010000
• Attachment, 22 x 24 mm 07746-0010800

1. Remove the oil seal (A) from the end cover (B).

2. Install the new oil seal flush to the end cover with

the special tools.

• Driver 07749-0010000
• Attachment, 22 x 24 mm 07746-0010800

1. Remove the oil seal from the end cover, then

remove the bearing.

2. Install the new bearing flush to the end cover with

the special tools.

3. Install the new oil seal.

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