Great Wall service chassis and body Manual - part 117

 

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Great Wall service chassis and body Manual - part 117

 

 

A-3

Fastening location

N*m

Upper tooth(JK72TWD)

Fastening location

N*m

Specification of Maintenance and Up-Keeping

 Transfer Box

Maintenance and Up-keeping of Transfer Box

1.

The oil level of transfer box should be checked when exchanging the engine lubricant or the vehicle

covers more than 8000 km

and add the lubricant where necessary.

2.

Change with the appointed lubricant each year or after the vehicle covers more than 48000 km.

Notice: lubricant brand: 85W/90 GL-5.

Fastening torque of relative connecting elements

15

 20

10

 15

12

 17

15

 20

15

 20

15

 20

15

 20

30

 40

60

 70

30

 40

30

 40

17

 22

30

 50

20

 40

30

 40

90

 125

Toggle fork at first, second and fifth gears and the screw of

toggle fork

Bolt on odometer pressure plate

Screw on baffle of rear bearing of output shaft

Screw on baffle of reverse idler shaft

Locating screw of gearshift yoke block

Bolt of front cover

Bolt of gearshift cover

Pillar of clutch toggle fork

Bolt of clutch cover

Bolt of rear body (M10X1.25X130)

Bolt of rear body (M10X1.25X80)

Plug of locating spring

Oil filling/draining plug

Reverse gear switch assembly

Location mechanism cluster

Locking nut at rear end of countershaft

Fastening location

N*m

Flange nut

Oil drain plug

Bolt of motor clip

Fixing bolt of motor

Clutch coil nut

Housing bolt

Oil pump bolt

Venting valve

Bolt of front connecting body

203

 244

19

 30

8

 11

8

 11

8

 11

27

 46

4.0

 8.5

8

 19

27

 46

Oil filling/draining plug

Location mechanism cluster

Pillar of clutch toggle fork

Bolt on odometer pressure plate

Reverse gear switch assembly

30

 50

30

 50

30

 50

10

 15

30

 50

A-4

Drive Shaft

Torsion moment

Fastening location

Applicable vehicle model

N*m

Connecting bolt

Fixing bolt of central supporter

74

 5

40

 5

Dr SF SL SK SY SJ

Dr SL SK SY SJ

Inflation pressure of tire

Ground clearance of chassis

Steering angle of inner wheel

Kingpin inner inclination

Outer inclination of front wheel

Mechanical steering

Power steering

Kingpin rear inclination (inclination)

Mechanical steering

Power steering

Toe-in

Error in length between left and right

drag rod

Side slip value

Front:220

 0kPa

Back:240

 0kPa

Front:250

 0kPa

Back:250

 0kPa

295mm

255

 mm

58.5mm(difference in height between

shaft center of lower arm and wheel

center)

310

 mm

295

 mm

36

 40

 32
32

 34

9

30'  5'

14

52'

0

30'  0'

0

10'  0'

0

20'  0'

0

20'  5'

1

50'

-20'

2

5'  5'

2

0'  0'

0-2mm

=2mm

=5m/km
.5m/km

Suspension System and Automobile Axle

Specification

Item

Applicable vehicle model

Specification

Dr SL SK SY SJ

SF

Dr

SL SK

SF

SY

SJ

Dr SL SK SY

SF

SJ

Dr SL SK SY

SJ

Dr SL SK SY

Dr

SL SK SY

SJ

Dr SL SK SY

Dr SL SK SY

SJ

Dr SL SK SF SY SJ

Dr SL SK SF SY SJ

Dr SF

SL SK SY SJ

HPM



Specification of Maintenance and Up-Keeping

 Drive shaft, Suspension System and Automobile Axle

A-5

Torsion moment

Fastening location

Applicable vehicle model

N*m

Limit bolt of steering knuckle

U-type fixing bolt

Bolt of spring pin of rear plate and shackle

Central bolt of rear steel plate spring

Connecting bolt of rear vibration damper and rear axle

Connecting bolt of front vibration damper and lower swing arm

Connecting bolt of rear vibration damper and frame

Connecting bolt of rear vibration damper and lower swing arm

Fixing bolt of pedestal arm of torsion rod spring

Locking nut of torsion rod spring

Fixing bolt at two ends of transverse stabilizer rod

Fixing bolt of transverse stabilizer rod bracket

Connection bolt of guide lever and lower arm

Fixing nut at front end of guide lever

Axial fixing nut of front suspension and lower arm

Axial fixing nut of lower arm of front suspension

Connecting nut of steering knuckle and upper ball stud

Connecting bolt of steering knuckle and lower ball stud

90

 10

110

 10

90

 10

50

 5

64

 5

25

 5

25

 5

137

 10

83

 5

83

 5

23

 3

29

 5

23

 3

25

 5

96

 10

150

 10

96

 10

178

 15

226

 25

196

 10

226

0

25

210

0

25

110

 10

142

 10

142

 10

SJ

Dr SL SK SY SJ

Dr SL SK SY SJ

SL SK SY SJ

SF

SL SK SY SJ

SL SK SY SJ

SF

SL SK SY SJ

SL SK SY SJ

Dr

SL SK SY SJ

Dr SF

SL SK SY SJ

Dr SF SL SK SY

Dr

Dr SL SK SY SJ

SF

Dr

SF

SL SK SY

SJ

Dr SL SK SY SJ

SF

Dr SF SL SK SY SJ

Braking system

specification

Item

Applicable vehicle model

specification

Pedal height

Free stroke of pedal

Stroke of operating lever of parking brake

160mm

190-200mm

3-6mm

9-10



7-9



Dr SF

SL SK SY SJ

Dr SL SK SF SY SJ

Dr

SL SK SY

torsion moment

Fastening location

Applicable vehicle model

N*m

Brake oil pipe

Dr SF

SL SK SY SJ

18

 2

19

 1

Specification of Maintenance and Up-Keeping

 Braking System

A-6

Torsion moment

Fastening location

Applicable vehicle model

N*m

Fixing nut of steering wheel

Connecting nut of steering ger and swing arm

Fixing bolt of steering driven arm

Fixing bolt of steering gear

Connecting nut of steering drag rod and swing arm of

steering gear

Connecting nut of steering drag rod and steering driven

arm

Connecting nut of steering drag rod and front brake

Steering limit bolt

Dr SF

SL SK SY SJ

Dr SF

Dr

SF

SL SK SY

SJ

Dr

SF

SL SK SY

SJ

Dr SF

Dr

SF

Dr SF

SJ

50

 5

30

 2

245

 25

80

 10

142

 10

83

 10

78

 10

96

 10

145

 10

96

 10

78

 10

91

 10

91

 10

59

 5

91

 10

90

 10

Steering system

Specification

Item

Applicable vehicle model

Specification

Max play of steering wheel

Tension degree of driving belt:

When f=98N

New belt

Old belt

Dr SF

Dr SL SK SF SY SJ

Dr SL SK SF SY SJ

6



5-7mm

7-9mm

Specification of Maintenance and Up-Keeping

 Steering System

 

 

 

 

 

 

 

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