Great Wall service chassis and body Manual - part 104

B0-40

Rear door glass

Element mounting position

Vehicle Body

 Rear Door Glass

Dismantle of rear door glass

Disconnect the connecting wire of the defroster first, cut a small

open in the sealing agent between the glass and body with knife,

then insert the steel wire into the open and pull the steel wire to

and fro until the sealing glue between the glass and body separates

completely, finally pull the glass outwardly to take it down.

Notice: be careful not to damage the body and glass.

Mount of rear door glass

Seize the wire harness of rear defroster in the plastic clipes

and encase the clipes into the mounting open, then seize the wire

harness of rear defroster in the trim strip at tailgate.

As this mount is the same with that of side window glass, see

the mounting approaches for side window glass.

trim strip at tailgate

SY SJ

plastic clip

spilling strip

wire harness of

rear defroster

rear door glass

B0-41

Vehicle Body

 Rear Windshield

Rear windshield

Element mounting position

Dismantle of rear windshield

1.

Tear down the rear windshield:

(a)

Prize up the sealing strip front the body with screwdriver.

Notice: be careful not to damage the paint on body.

(b)

Prize the lips of sealing strip outwardly from the inside

of the body flange.

(c)

Pull the glass outwardly to tear it down together with the

sealing strip.

Dr SL SK

rear windshield

sealing strip of rear windshield

sealing strip

sealing strip

vehicle
body

B0-42

Vehicle Body

 Rear Windshield

Mount of rear windshield

1.

Clean the body and glass;

Clean the contacting face of body and glass with the

cleaning materials.

2.

Clean the sealing strip

 Clean the sealing strip with cleaning materials;

4.

Mount the rear windshield

(a)

Lay the ready glass against the corresponding position of

rear windshield opens.

(b)

Pull the rope from the inside of body to encase the roof,

the rear column and the door frame within the adhesive

strip, meanwhile push the outside of the glass by hand.

(c)

Tap the four edges of the adhesive strip to ensure that the

adhesive strip contact closely with the body windshield

opened.

(d) Coat the glue from left to right at the upper part of

windshield (location between the adhesive strip and the

body windshield open) and the lower part of windshield

(location between the adhesive strip and glass), and the

remaining glue should be cleared away with abrasive

paper, and the location should be cleaned with cloth.

Notice: there should no breakage at the sealing glue

seam when coating the glue.

Recommended sealing agent for use

Glass glue

XL-1211 acid silicone glass glue

5.

Check whether there is leakage and the leakage

reparation;

(a)

Conduct the leakage test;

(b)

Seal the leaking parts with glass glue.

3.

Mount the rear windshield in the sealing strip

(a)

Coat a layer of silicon oil around the glass circumference

and mount the adhesive strip on the glass according to

the glass shape.

Notice: if the adhesive strip becomes stiffening or

deforming that will lead to water leakage, change with

the new one where possibly.

(b)

Mount a rope alongside the sealing strip channel as

shown in the drawing (fix the rope in the adhesive strip).

B0-43

Cargo body baffle

Element mounting position

Vehicle Body

 Cargo Body Baffle

baffle lock

connecting bar

2 screws

baffle lock controller

rear panel of cargo body

buffer block

hinge assembly

inner cover panel

bolt hole

14 screws

Dr SL SK

14 screws

(Dr SK)

14

N

m

specified torque

cargo body

hinge

Dismantle of baffle lock

1.

Tear down the inner cover panel.

 (SL)

Tear down the 14 screws and the inner cover panel.

(Dr SK)

Tear down the 12 screws and the inner cover panel.

2.

Disconnect the connecting bar of baffle lock from the

baffle lock controller.

3.

Tear down the baffle slide fastener

(a)

Tear down the baffle lock from the baffle.

(b)

Tear down the two screws and the baffle lock.

4.

Teardown the baffle from the baffle

Teardown the 12 screws and the baffle lock