Great Wall service chassis and body Manual - part 103

B0-36

Vehicle Body

 Front Windshield

Notice:

(a)

Clear away the redundant glue from the body

completely.

(b)

The vehicle should not be driven after 4 hours in

summer and 8 hours in winter under common

circumstances.

5.

Mount the following parts:

(a)

Front ventilating cover board;

(b)

Wiper arm.

6.

Check whether there is leakage and the leakage repara-

tion

(a)

Conduct the leakage test.

(b)

Seal the leaking parts with vehicle glass glue.

B0-37

side-window glass

Side-window glass (

)

Element mounting position

SF

Vehicle Body

 Side-Window Glass

SY

side-window glass

spilling strip

trim strip of side window

B0-38

Side window glass (

)

Element mounting position

Vehicle Body

 Side-Window Glass

SJ

side-window glass

spilling strip

trim strip of side

window

Dismantle of side window glass

1.

Tear down the following parts:

(a)

Lower trim panel of rear column;

(b)

Rear side-panel trim

(c)

Roof

2.

Tear down the side window glass

(a)

Tear down the three hex nuts and eight nuts on flange

(SF)

(b)

Cut a small open in the sealing glue between the glass and

body with knife, then insert the steel wire into the small

open and pull it fro and to slowly until the sealing glue

between the glass and body separate completely, and pull

the glass out to take it down.

Notice: be careful not damage the body and glass.

Mount of side window glass

1.

Clean the body and glass;

Clean the contacting face of body and glass completely with

cleaning materials.

2.

Cleaning the sealing strip;

Clean the sealing strip surface with cleaning materials.

B0-39

Vehicle Body

 Side Window Glass

3.

Mount the trim strip and spilling strip of side window (SY SJ)

(a)

Assemble the trip strip of side window on the left upper

conner of inner edge of the left side window at 60 mm under

the conner, and encase the roof in the trim strip.

(b)

Stick the spilling strip (4

6) to the center of lower edge of

side window and to the circumference of the glass frame.

4. Mounting of side glass

Coat the cleaning active agent around the inner edge along the

circumference of side window glass (the black glass edge).

Airing for 3 to 5 min, coat the priming agent on the layer of cleaning

active agent and airing for 5 to 30 min.
(SY

SJ)

(a)

Plaster the glass glue with the glue container on the layer of

priming paint of window frame with the initiative location

200 mm under the left upper conner of left side window.

(b)

Stick the glass quickly to the window frame and adjust the

upper, lower, left and right clearance, and fill them with

gasket.

(c)

Exert the pressure of certain degree on the glass circumfer-

ence after adjusting so that the glass contact

Recommended sealing glue for use

Glass glue

U-201 windshield glue

Priming paint 130

Cleaning active agent

C020

(SF)

(a)

Plaster the glass glue alongside the complete circumference

of adhesive strip of side window glass, and the glue section

should be similar to tri-angle after coating.

(b)

Put the side window glass assembly at the corresponding

location on body, fix the upper edge of side window glass with

three hex nuts and others should be fixed with flange nuts.

Recommended sealing glue for use

Glass glue

TS-100 PVC windshield glue

Priming paint TS-5028

Cleaning active agent

TS-7016

Notice:

(a)

When plastering glue, the glue should be plastered continu-

ously and no breakage is allowable at the sealing glue seam.

(b)

Clean the redundant glue on the body;

(c)

The vehicle is not allowed to drive within 4 hours in summer

and 8 hours in winder under common circumstances.

5.

Check whether there is leakage and the leakage reparation;

(a)

Conduct the leakage test;

(b)

Seal the leaking parts with glass glue.

SJ

SY

SF