Ford F150 Pickup. Instruction - part 1960

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Transfer Case - F150 Pickup

  

Fig. 3: Torque Specifications (2 Of 2) 
Courtesy of FORD MOTOR CO. 

DESCRIPTION & OPERATION 

TRANSFER CASE 

The Borg-Warner 44-06 instruction shift and electric shift transfer cases are a three-piece aluminum design. The 
unit transfers engine power from the transmission to the front and rear axles. Under normal driving conditions 
the unit is in two-wheel drive high (2H) but when desired the operator may shift into four-wheel drive high (4H) 
or four-wheel drive low (4L). The operator may shift from 2H to 4H or from 4H to 2H at any speed up to 88 
km/h (55 MPH). The vehicle must be stopped to shift into 4L. The transfer case is shifted either manually or 
electronically. The unit is lubricated by a positive displacement fluid pump that channels fluid flow through 
drilled holes in the rear output shaft. 

Transfer Case External Components 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Transfer Case - F150 Pickup

  

Fig. 4: Identifying Transfer Case External Components 
Courtesy of FORD MOTOR CO. 

DIAGNOSIS & TESTING 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Transfer Case - F150 Pickup

  

TRANSFER CASE 

Refer to TRANSFER CASE - GENERAL INFORMATION - F150 PICKUP . 

GENERAL PROCEDURES 

MATERIAL 

Fig. 5: Material Specification 
Courtesy of FORD MOTOR CO. 

TRANSFER CASE DRAINING & FILLING 

1. Remove the drain plug and drain the fluid. Clean and reinstall the drain plug. 

 

2003 Ford Pickup F150 

2003 TRANSMISSIONS Transfer Case - F150 Pickup