Ford F150 Pickup. Instruction - part 1712

Torque Specifications 

AUTOMATIC A/C TORQUE SPECIFICATIONS 

MANUAL SYSTEM 

Service Specifications 

MANUAL A/C SYSTEM SPECIFICATIONS 

Application

Ft. Lbs. (N.m)

A/C Compressor Bolts

18 (25)

Compressor Clutch Hub Bolt

10 (13)

Condenser Lower Line Fitting

18 (25)

Condenser Upper Line Fitting

19 (26)

Manifold & Tube-To-Compressor Bolt

15 (21)

Power Steering Bracket Bolts

26 (35)

Radiator Bracket Bolts

22 (30)

INCH Lbs. (N.m)

Condenser Bracket Bolts

80 (9)

Line Bracket Nut

106 (12)

Manifold & Tube Bracket Nut

89 (10)

Manifold Tube Peanut Fitting

71 (8)

Pressure Cutoff Switch

89 (10)

Suction Accumulator Bracket-To-Dash Panel Nut

106 (12)

Suction Accumulator Bracket Bolt

89 (10)

Application

Specification

Compressor Type

FS-10 Swashplate, 5 Double-Acting Pistons

Compressor Belt Tension

(1)

Compressor Displacement

10.4 cu. in. (170 cc)

Compressor Oil Capacity

(2)

Normal Refrigerant Discharge Pressure

(3)

 148-263 psi.

Normal Refrigerant Suction Pressure

(3)

 32.5-52.5 psi.

System Oil Capacity 

(4)

9 ozs.

Refrigerant (R-134a) Capacity

33 ozs.

A/C Pressure Relief Valve Opening Pressure

550-600 psi (38.6-42.2 kg/cm

2

 )

A/C Cycling Switch

Close

42 psi (3 kg/cm

2

 )

Open

21-23 psi (1.5-1.6 kg/cm

2

 )

Orifice Tube

Color

Blue

 

2003 Ford Pickup F150 

2003 SPECIFICATIONS F150 Pickup

  

Torque Specifications 

MANUAL A/C SYSTEM TORQUE SPECIFICATIONS 

BATTERY 

Service Specifications 

BATTERY SPECIFICATIONS 

Diameter

.067" (1.70 mm)

Pressure Cut-Off Switch

Close

230-290 psi (16.2-20.4 kg/cm

2

 )

Open

435-475 psi (30.6-33.4 kg/cm

2

 )

(1)

Serpentine belt tension is automatically adjusted by tensioner pulley.

(2)

Rotate A/C compressor shaft 6-8 revolutions while collecting oil in a clean measuring device. If 
amount of oil drained from old A/C compressor is between 3-5 ounces (85-142 ml), pour same 
amount plus one ounce (30 ml) of clean PAG Refrigerant Compressor Oil (R-134a Systems) or 
equivalent into new A/C compressor. If amount of oil that was removed from old A/C compressor is 
greater than 5 ounces (142 ml), pour same amount drained of clean PAG Refrigerant Compressor Oil 
(R-134a Systems) or equivalent into new A/C compressor. If amount of oil that was removed from 
old A/C compressor is less than 3 ounces (85 ml), pour 3 ounces (85 ml) of clean PAG Refrigerant 
Compressor Oil (R-134a Systems) or equivalent into new A/C compressor.

(3)

Normal refrigerant discharge and suction pressure is taken at 80°F (27°C), 30-60% humidity.

(4)

Use YN-12c PAG Refrigerant Oil (Part No. F7AZ-19589-DA).

Application

Ft. Lbs. (N.m)

A/C Compressor Bolts

18 (25)

Compressor Clutch Hub Bolt

10 (13)

Condenser Lower Line Fitting

18 (25)

Condenser Upper Line Fitting

19 (26)

Manifold & Tube-To-Compressor Bolt

15 (21)

Power Steering Bracket Bolts

26 (35)

Radiator Bracket Bolts

22 (30)

INCH Lbs. (N.m)

Condenser Bracket Bolts

80 (9)

Line Bracket Nut

106 (12)

Manifold & Tube Bracket Nut

89 (10)

Manifold Tube Peanut Fitting

71 (8)

Pressure Cutoff Switch

89 (10)

Suction Accumulator Bracket-To-Dash Panel Nut

106 (12)

Suction Accumulator Bracket Bolt

89 (10)

 

2003 Ford Pickup F150 

2003 SPECIFICATIONS F150 Pickup

  

BRAKES 

BLEEDING SEQUENCE 

BLEEDING SEQUENCE 

DISC BRAKES 

Service Specifications 

DISC BRAKE SPECIFICATIONS 

Torque Specifications 

DISC BRAKE TORQUE SPECIFICATIONS 

Application

Specification

Voltage

12 Volts

Application

Sequence

All (Except Models With ABS)

RR, LR, RF & LF

ABS Models

RR, LR, 

(1)

 , RF & LF

(1)

Anti-Lock brake control module.

Application

In. (mm)

Brake Pad Maximum Taper Wear (In Any Direction)

.118 (3.0)

Brake Pad Maximum Thickness Variation (Pad-To-Pad)

.079 (2.0)

Brake Pad Minimum Thickness

.118 (3.0)

Disc Minimum Thickness

Front

Light Duty (2WD & 4WD)

.96 (24.5)

Heavy Duty (2WD & 4WD)

1.09 (27.7)

Rear

(1)

 .47 (12.0)

Minimum Thickness To Machine Brake Disc

Front

Light Duty (2WD & 4WD)

.98 (25.1)

Heavy Duty (2WD & 4WD)

1.11 (28.3)

Rear

.49 (12.6)

Rear Disc Brake Lining Wear Limit

.10 (2.5)

Rear Disc Lateral Runout

.0002 (.0051)

Rear Disc Thickness Variation

.0005 (.013)

(1)

Minimum brake disc thickness is molded into brake disc.

Application

Ft. Lbs. (N.m)

 

2003 Ford Pickup F150 

2003 SPECIFICATIONS F150 Pickup

  

DRUM BRAKES 

Service Specifications 

DRUM BRAKE SPECIFICATIONS 

Torque Specifications 

DRUM BRAKE TORQUE SPECIFICATIONS 

Brake Booster Nut

18 (25)

Brake Master Cylinder Fluid Control Valve

22-36 (30-49)

Brake Master Cylinder Nut

17-20 (22-28)

Brake Pedal Bracket Bolts & Nuts (Fixed & Adjustable Pedal)

18 (25)

Brake Pedal Nut

20 (27)

Brake Pressure Switch

12-14 (15-20)

Caliper Flow Bolt (Front & Rear)

23-29 (30-40)

Front Disc Caliper Bleeder Screw

13-17 (17-24)

Front Disc Caliper Anchor Plate Bolt

136 (185)

Front Disc Caliper Bolt

21-26 (28-36)

Hydraulic Brake Tube

7/16"

13 (17)

1/2"

17 (23)

Rear Wheel Disc Brake Adapter Bolt

80 (108)

Rear Disc Caliper Bolt

20 (27)

Wheel Lug Nut

12mm

100 (135)

14mm

150 (204)

INCH Lbs. (N.m)

Front Disc Brake Shield Screw

89-124 (10-14)

Rear Disc Caliper Bleeder Screw

62-79 (7-9)

Application

In. (mm)

Brake Drum Maximum Inside Diameter

11.12 (282.4)

Brake Shoe Minimum Thickness

.03 (0.8)

Application

Ft. Lbs. (N.m)

Brake Booster Nut

18 (25)

Brake Master Cylinder Fluid Control Valve

22-36 (30-49)

Brake Master Cylinder Nut

17-20 (22-28)

Brake Pedal Bracket Bolts & Nuts (Fixed & Adjustable Pedal)

18 (25)

Brake Pedal Nut

20 (27)

Brake Pressure Switch

12-14 (15-20)

Hydraulic Brake Tube

 

2003 Ford Pickup F150 

2003 SPECIFICATIONS F150 Pickup