Ford F150 Pickup. Instruction - part 1701

Fig. 93: Removing Condenser Core 
Courtesy of FORD MOTOR CO. 

7. To install, reverse the removal procedure. 

z

Install new O-rings lubricated in clean PAG oil.  

z

Lubricate the refrigerant system with the correct amount of clean PAG oil. Refer to CLIMATE 
CONTROL SYSTEM .  

MANIFOLD AND TUBE ASSEMBLY - 4.2L 

Material 

 

2003 Ford Pickup F150 

2003 HVAC Air Conditioning - F150 Pickup

  

Fig. 94: Manifold And Tube Assembly - 4.2L Material Specifications 
Courtesy of FORD MOTOR CO. 

Removal and Installation 

1. Disconnect the battery ground cable.  

2. Recover the refrigerant. Refer to CLIMATE CONTROL SYSTEM .  

3. Remove the bolt and detach the manifold and tube assembly. 

z

Discard the O-ring seals. 

 

2003 Ford Pickup F150 

2003 HVAC Air Conditioning - F150 Pickup

  

Fig. 95: Identifying Bolt For Detaching Manifold And Tube Assembly 
Courtesy of FORD MOTOR CO. 

4. Disconnect the A/C pressure cutoff switch electrical connector. 

 

2003 Ford Pickup F150 

2003 HVAC Air Conditioning - F150 Pickup

  

Fig. 96: Disconnecting A/C Pressure Cutoff Switch Electrical Connector 
Courtesy of FORD MOTOR CO. 

5. Disconnect the manifold and tube fitting. 

z

Discard the O-ring seal. 

 

2003 Ford Pickup F150 

2003 HVAC Air Conditioning - F150 Pickup