Ford F150 Pickup. Instruction - part 1363

 

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Ford F150 Pickup. Instruction - part 1363

 

 

pressure drops, repair fuel filler pipe as necessary. Repeat step. If pressure does not drop, perform 
evaporative emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK TEST . 
If system passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & 
GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR "BYPASS" CHECK is 
performed.  

UNABLE TO REFUEL VEHICLE 

Crown Victoria, Grand Marquis, Marauder & Town Car 

1. Testing Fuel Filler Pipe & Check Valve - Remove fuel filler cap. Connect Evaporative Emissions 

System Leak Tester (134-00056) to fuel filler pipe. Turn ignition on. Using scan tool, close canister vent 
solenoid. Select OUTPUT TEST MODE, FTP and FTP V PID. Select ALL OFF mode. Press START 
button on scan tool to close canister vent solenoid. Access PCM PID FTP V. Pressurize system to 14 in. 
H2O (3.48 kPa). If PCM PID FTP V is 4.22-4.90 volts, go to next step. If PCM PID FTP V is not as 
specified, replace fuel filler pipe and check valve. Perform DRIVE CYCLES in SELF-DIAGNOSTICS -
CNG, FLEX-FUEL & GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR 
"BYPASS" CHECK is performed. 

2. Testing EVAP System For Restriction 

 
Attempt to pressurize system to 14 in. H2O (3.48 kPa). If system pressurizes, go to next step. If system 
does not pressurize, remove tester from fuel filler pipe and install fuel filler cap. Perform evaporative 
emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK TEST . If system 
passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & GASOLINE 
article. Ensure PENDING CODE CHECK & EVAP MONITOR "BYPASS" CHECK is performed. 

3. Testing Canister Vent Solenoid Remote Vent Hose Assembly For Blockage 

 
Disconnect canister vent solenoid remote vent hose from in-line connector. Pressurize system to 14 in. 
H2O (3.48 kPa). If system does not pressurize, repair or replace canister vent solenoid remote vent hose. 

NOTE:

Testing procedures are not available for Aviator, Econoline, Excursion, 
Expedition, Explorer, Explorer Sport, Explorer Sport Trac, LS, Pickup, 
Navigator, Thunderbird and Windstar.

NOTE:

After each service or repair procedure has been completed, reconnect all 
components and perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-
FUEL & GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR 
"BYPASS" CHECK is performed. Clear DTCs and repeat QUICK TEST in SELF-
DIAGNOSTICS - CNG, FLEX-FUEL & GASOLINE article to ensure all EEC-V 
systems are working properly and DTCs are no longer present.

NOTE:

Enter this test only when all steps under QUICK TEST have been successfully 
completed and unable to refuel condition still exists or if directed here from 
another test or chart.

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE System & Component Testing - Gasoline

  

Perform evaporative emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK 
TEST
 . If system pressurizes, go to next step. 

4. Testing Canister Vent Hose For Blockage 

 
Remove canister vent hose from canister vent solenoid. Attempt to pressurize system to 14 in. H2O (3.48 
kPa). If system pressurizes, go to next step. If system does not pressurize, replace canister vent hose. 
Perform evaporative emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK 
TEST
 . If system passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & 
GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR "BYPASS" CHECK is 
performed. 

5. Testing Canister Vent Solenoid For Blockage 

 
Remove canister vent solenoid from EVAP canister. Attempt to pressurize system to 14 in. H2O (3.48 
kPa). If system pressurizes, go to next step. If system does not pressurize, replace canister vent solenoid. 
Perform evaporative emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK 
TEST
 . If system passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & 
GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR "BYPASS" CHECK is 
performed. 

6. Testing EVAP Canister For Blockage 

 
Remove EVAP canister tube from EVAP canister. Attempt to pressurize system to 14 in. H2O (3.48 
kPa). If system pressurizes, go to next step. If system does not pressurize, replace EVAP canister. 
Perform evaporative emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK 
TEST
 . If system passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & 
GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR "BYPASS" CHECK is 
performed. 

7. Testing Fuel Vapor Valve Tube Assembly For Blockage 

 
Disconnect EVAP canister hose at elbow fitting to fuel vapor control valve tube assembly. Attempt to 
pressurize system to 14 in. H2O (3.48 kPa). If system pressurizes, replace fuel vapor control valve tube 
assembly and fuel vapor control valve. Perform evaporative emissions system leak test. See 
EVAPORATIVE EMISSIONS SYSTEM LEAK TEST . If system passes, perform DRIVE CYCLES 
in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & GASOLINE article. Ensure PENDING CODE 
CHECK & EVAP MONITOR "BYPASS" CHECK is performed. If system does not pressurize, replace 
EVAP canister tube. Perform evaporative emissions system leak test. See EVAPORATIVE 
EMISSIONS SYSTEM LEAK TEST
 . If system passes, perform DRIVE CYCLES in SELF-
DIAGNOSTICS - CNG, FLEX-FUEL & GASOLINE article. Ensure PENDING CODE CHECK & 
EVAP MONITOR "BYPASS" CHECK is performed.  

Escape 

1. Testing Fuel Filler Pipe & Check Valve - Remove fuel filler cap. Connect Evaporative Emissions 

System Leak Tester (134-00056) to fuel filler pipe. Turn ignition on. Using scan tool, close canister vent 

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE System & Component Testing - Gasoline

  

solenoid. Select OUTPUT TEST MODE, FTP and FTP V PID. Select ALL OFF mode. Press START 
button on scan tool to close canister vent solenoid. Access PCM PID FTP V. Pressurize system to 14 in. 
H2O (3.48 kPa). If PCM PID FTP V is 4.22-4.90 volts, go to next step. If PCM PID FTP V is not as 
specified, replace fuel filler pipe and check valve. Perform DRIVE CYCLES in SELF-DIAGNOSTICS -
CNG, FLEX-FUEL & GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR 
"BYPASS" CHECK is performed. 

2. Testing EVAP System For Restriction 

 
Using scan tool, open canister vent solenoid. Attempt to pressurize system to 14 in. H2O (3.48 kPa). If 
system pressurizes, go to next step. If system does not pressurize, remove tester from fuel filler pipe and 
install fuel filler cap. Perform evaporative emissions system leak test. See EVAPORATIVE 
EMISSIONS SYSTEM LEAK TEST
 . If system passes, perform DRIVE CYCLES in SELF-
DIAGNOSTICS - CNG, FLEX-FUEL & GASOLINE article. Ensure PENDING CODE CHECK & 
EVAP MONITOR "BYPASS" CHECK is performed. 

3. Testing Fuel Vapor Control Valve Tube Assembly For Blockage 

 
Disconnect evaporative emission canister purge outlet tube. Attempt to pressurize system to 14 in. H2O 
(3.48 kPa). If system does not pressurize, go to next step. If system pressurizes, replace fuel tank 
assembly. Perform evaporative emissions system leak test. See EVAPORATIVE EMISSIONS 
SYSTEM LEAK TEST
 . If system passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - 
CNG, FLEX-FUEL & GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR 
"BYPASS" CHECK is performed. 

4. Testing Dust Separator For Blockage 

 
Disconnect dust separator and hose assembly. Move Evaporative Emissions System Leak Tester (134-
00056) to EVAP canister purge outlet tube. Attempt to pressurize system to 14 in. H2O (3.48 kPa). If 
system pressurizes, go to next step. If system does not pressurize, replace dust separator and hose 
assembly. Perform evaporative emissions system leak test. See EVAPORATIVE EMISSIONS 
SYSTEM LEAK TEST
 . If system passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - 
CNG, FLEX-FUEL & GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR 
"BYPASS" CHECK is performed. 

5. Testing Evaporative Emission Canister Vent Solenoid For Blockage 

 
Remove evaporative emission canister vent solenoid. Attempt to pressurize system to 14 in. H2O (3.48 
kPa). If system pressurizes, go to next step. If system does not pressurize, replace evaporative emission 
canister vent solenoid. Perform evaporative emissions system leak test. See EVAPORATIVE 
EMISSIONS SYSTEM LEAK TEST
 . If system passes, perform DRIVE CYCLES in SELF-
DIAGNOSTICS - CNG, FLEX-FUEL & GASOLINE article. Ensure PENDING CODE CHECK & 
EVAP MONITOR "BYPASS" CHECK is performed. 

6. Testing Evaporative Emission Canister For Blockage 

 
Remove evaporative emission canister purge outlet tube. Attempt to pressurize system to 14 in. H2O 

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE System & Component Testing - Gasoline

  

(3.48 kPa). If system pressurizes, replace evaporative emission canister purge outlet tube. Perform 
evaporative emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK TEST . 
If system passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & 
GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR "BYPASS" CHECK is 
performed. If system does not pressurize, replace evaporative emission canister. Perform evaporative 
emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK TEST . If system 
passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & GASOLINE 
article. Ensure PENDING CODE CHECK & EVAP MONITOR "BYPASS" CHECK is performed.  

Focus, Ranger, Sable, Taurus & ZX2 (With ORVR Only) 

1. Testing Fuel Filler Pipe & Check Valve - Remove fuel filler cap. Connect Evaporative Emissions 

System Leak Tester (134-00056) to fuel filler pipe. Turn ignition on. Using scan tool, close canister vent 
solenoid. Select OUTPUT TEST MODE, FTP and FTP V PID. Select ALL OFF mode. Press START 
button on scan tool to close canister vent solenoid. Access PCM PID FTP V. Pressurize system to 14 in. 
H2O (3.48 kPa). If PCM PID FTP V is 4.22-4.90 volts, go to next step. If PCM PID FTP V is not as 
specified, replace fuel filler pipe and check valve. Perform DRIVE CYCLES in SELF-DIAGNOSTICS -
CNG, FLEX-FUEL & GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR 
"BYPASS" CHECK is performed. 

2. Testing EVAP System For Restriction 

 
Attempt to pressurize system to 14 in. H2O (3.48 kPa). If system pressurizes, go to next step. If system 
does not pressurize, remove tester from fuel filler pipe and install fuel filler cap. Perform evaporative 
emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK TEST . If system 
passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & GASOLINE 
article. Ensure PENDING CODE CHECK & EVAP MONITOR "BYPASS" CHECK is performed. 

3. Testing Canister Vent Hose For Blockage 

 
Remove canister vent hose from canister vent solenoid. Attempt to pressurize system to 14 in. H2O (3.48 
kPa). If system pressurizes, go to next step. If system does not pressurize, replace canister vent hose. 
Perform evaporative emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK 
TEST
 . If system passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & 
GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR "BYPASS" CHECK is 
performed. 

4. Testing Canister Vent Solenoid For Blockage 

 
Remove canister vent solenoid from EVAP canister. Attempt to pressurize system to 14 in. H2O (3.48 
kPa). If system pressurizes, go to next step. If system does not pressurize, replace canister vent solenoid. 
Perform evaporative emissions system leak test. See EVAPORATIVE EMISSIONS SYSTEM LEAK 
TEST
 . If system passes, perform DRIVE CYCLES in SELF-DIAGNOSTICS - CNG, FLEX-FUEL & 
GASOLINE article. Ensure PENDING CODE CHECK & EVAP MONITOR "BYPASS" CHECK is 
performed. 

5. Testing EVAP Canister For Blockage 

 

2003 Ford Pickup F150 

2003 ENGINE PERFORMANCE System & Component Testing - Gasoline

  

 

 

 

 

 

 

 

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