Dongfeng DFA1101GZ5AD6J-907. Manual - part 31

 

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Dongfeng DFA1101GZ5AD6J-907. Manual - part 31

 

 

Transmission

MT-6

3.Remove the driven gear, flexible joint and bushing of

the speedometer;

4.Remove the countershaft rear bearing cover and gasket;

5.Remove the drive gear shaft bearing cover and gasket;

6.Remove the oil seal from the bearing cover (if neces-

sary);

7.Take out the drive gear shaft assembly;

Transmission

MT-7

8.Remove the elastic collar and remove the ball bearing

(only if it is necessary to replace the bearing);

9.Remove the mainshaft rear ball bearing elastic ring, set

the extractor in the slot of the elastic ring, then take
down the bearing;

10.Take down the synchronizer baulk ring of the 5th and

6th speed gear;

Note:
Make marks on the baulk ring in order to distin-

guish.

11.Make use of a crane or hoist to lift the mainshaft out

from the transmission housing and make the front end
of the mainshaft uptilted;

Transmission

MT-8

12.Make use of the extractor to pull the reverse gear

shaft;

13.Disassemble the reverse gear assembly;

14.Remove the countershaft rear locking nut;

15.Remove the elastic ring of the countershaft rear ball

bearing, then set the extractor in the retainer ring slot,
and pull the bearing out;

Transmission

MT-9

16.Lift the countershaft out by using crane or hoist.

Transmission mainshaft

 

 

 

 

 

 

 

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