Dodge 5500 Chassis Cab (2008 year). Manual

ABS Warning Light
The Anti-lock Brake System includes an amber warning
light, located in the instrument cluster. When the light is
illuminated, the Anti-lock Brake System is not function-
ing. The system reverts to standard non-anti-lock brakes.

WARNING!

Pumping of the anti-lock brakes will diminish their
effectiveness and may lead to an accident. Pumping
makes the stopping distance longer. Just press firmly
on your brake pedal when you need to slow down or
stop.

POWER STEERING

The standard power steering system will give you good
vehicle response and increased ease of maneuverability
in tight spaces. The system will provide mechanical
steering capability if power assist is lost.

If for some reason, the power assist is interrupted, it will
still be possible to steer your vehicle. Under these condi-
tions you will observe a substantial increase in steering
effort, especially at very low vehicle speeds and during
parking maneuvers.

NOTE:

Increased noise levels at the end of the steering

wheel travel are considered normal and does not indicate
that there is a problem with the power steering system.

Upon initial start-up in cold weather, the power steering
pump may make noise for a short period of time. This is
due to the cold, thick fluid in the steering system. This
noise should be considered normal, and does not in any
way damage the steering system.

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WARNING!

Continued operation with reduced power steering
assist could pose a safety risk to yourself and others.
Service should be obtained as soon as possible.

CAUTION!

Prolonged operation of the steering system at the end
of the steering wheel travel will increase the steering
fluid temperature and should be avoided when pos-
sible. Damage to the power steering pump may occur.

TIRE SAFETY INFORMATION

Tire Markings

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NOTE:

• P (Passenger)-Metric tire sizing is based on U.S. design

standards. P-Metric tires have the letter “P” molded
into the sidewall preceding the size designation. Ex-
ample: P215/65R15 95H.

• European Metric tire sizing is based on European

design standards. Tires designed to this standard have
the tire size molded into the sidewall beginning with
the section width. The letter

9P9 is absent from this tire

size designation. Example: 215/65R15 96H

• LT (Light Truck)-Metric tire sizing is based on U.S.

design standards. The size designation for LT-Metric
tires is the same as for P-Metric tires except for the
letters “LT” that are molded into the sidewall preced-
ing the size designation. Example: LT235/85R16.

• Temporary Spare tires are high-pressure compact

spares designed for temporary emergency use only.
Tires designed to this standard have the letter “T”
molded into the sidewall preceding the size designa-
tion. Example: T145/80D18 103M.

• High Flotation tire sizing is based on U.S. design

standards and it begins with the tire diameter molded
into the sidewall. Example: 31x10.5 R15 LT.

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Tire Sizing Chart

EXAMPLE:

Size Designation:

= Passenger car tire size based on U.S. design standards

(....blank....( = Passenger car tire based on European design standards
LT

= Light Truck tire based on U.S. design standards

= Temporary Spare tire

= Overall Diameter in Inches (in)

215

= Section Width in Millimeters (mm)

= Aspect Ratio in Percent (%)

—Ratio of section height to section width of tire.

10.5

= Section Width in Inches (in)

= Construction Code

—

9R9 means Radial Construction.

—

9D9 means Diagonal or Bias Construction.

= Rim Diameter in Inches (in)

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EXAMPLE:

Service Description:

= Load Index

—A numerical code associated with the maximum load a tire can carry.

= Speed Symbol

—A symbol indicating the range of speeds at which a tire can carry a load corresponding
to its load index under certain operating conditions.
—The maximum speed corresponding to the Speed Symbol should only be achieved un-
der specified operating conditions (i.e. tire pressure, vehicle loading, road conditions, and
posted speed limits).

Load Identification:

(....blank....( = Absence of any text on sidewall of the tire indicates a Standard Load (SL) Tire
Extra Load (XL)

= Extra Load (or Reinforced) Tire

Light Load

= Light Load Tire

C,D,E

= Load range associated with the maximum load a tire can carry at a specified pressure

Maximum Load

— Maximum Load indicates the maximum load this tire is designed to carry.

Maximum Pressure

— Maximum Pressure indicates the maximum permissible cold tire inflation pressure for this tire.

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Tire Identification Number (TIN)

The TIN may be found on one or both sides of the tire;
however, the date code may only be on one side. Tires with
white sidewalls will have the full TIN including date code

located on the white sidewall side of the tire. Look for the TIN
on the outboard side of black sidewall tires as mounted on the
vehicle. If the TIN is not found on the outboard side then you
will find it on the inboard side of the tire.

EXAMPLE:

DOT MA L9 ABCD 0301

DOT

Department of Transportation

—This symbol certifies that the tire is in compliance with the U.S. Department of Transportation tire
safety standards, and is approved for highway use.

Code representing the tire manufacturing location. (2 digits)

Code representing the tire size. (2 digits)

ABCD

Code used by tire manufacturer. (1 to 4 digits)

Number representing the week in which the tire was manufactured. (2 digits)

—03 means the 3rd week.

Number representing the year in which the tire was manufactured. (2 digits)

—01 means the year 2001.
—Prior to July 2000, tire manufacturers were only required to have 1 number to represent the year in
which the tire was manufactured. Example: 031 could represent the 3rd week of 1981 or 1991.

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Tire Loading and Tire Pressure

Tire Placard Location

NOTE:

The proper cold tire inflation pressure is listed

on either the face of the driver’s door or the driver’s side
“B” pillar.

Tire and Loading Information Placard

This placard tells you important information about the:
1) number of people that can be carried in the vehicle
2) the total weight your vehicle can carry
3) the tire size designed for your vehicle
4) the cold tire inflation pressures for the front, rear,
and spare tires.

Tire Placard Location

Tire and Loading Information

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Loading
The vehicle maximum load on the tire must not exceed
the load carrying capacity of the tire on your vehicle. You
will not exceed the tire’s load carrying capacity if you
adhere to the loading conditions, tire size, and cold tire
inflation pressures specified on the “Tire and Loading
Information” placard and in the “Vehicle Loading” sec-
tion of this manual.

NOTE:

Under a maximum loaded vehicle condition,

gross axle weight ratings (GAWR’s) for the front and rear
axles must not be exceeded. For further information on
GAWR’s, vehicle loading, and trailer towing, refer to the
“Vehicle Loading” section of this manual.

To determine the maximum loading conditions of your
vehicle, locate the statement “The combined weight of
occupants and cargo should never exceed XXX kg or XXX
lbs.” on the Tire and Loading Information placard. The

combined weight of occupants, cargo/luggage and
trailer tongue weight (if applicable) should never exceed
the weight referenced here.

Steps for Determining Correct Load Limit

1. Locate the statement “The combined weight of occu-
pants and cargo should never exceed XXX pounds” on
your vehicle’s placard.

2. Determine the combined weight of the driver and
passengers that will be riding in your vehicle.

3. Subtract the combined weight of the driver and pas-
sengers from XXX kilograms or XXX pounds.

4. The resulting figure equals the available amount of
cargo and luggage load capacity. For example, if “XXX”
amount equals 1400 lbs. and there will be five 150 lb.
passengers in your vehicle, the amount of available cargo
and luggage load capacity is 650 lbs. (since 5 x 150 = 750,
and 1400 – 750 = 650 lbs.)

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5. Determine the combined weight of luggage and cargo
being loaded on the vehicle. That weight may not safely
exceed the available cargo and luggage load capacity
calculated in Step 4.

6. If your vehicle will be towing a trailer, load from your
trailer will be transferred to your vehicle. Consult this
manual to determine how this reduces the available
cargo and luggage load capacity of your vehicle.

NOTE:

The following table shows examples on how to

calculate total load, cargo/luggage, and towing capaci-
ties of your vehicle with varying seating configurations
and number and size of occupants. This table is for
illustration purposes only and may not be accurate for
the seating and load carry capacity of your vehicle.

NOTE:

For the following example, the combined weight

of occupants and cargo should never exceed 865 lbs. (392
kg).

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WARNING!

Overloading of your tires is dangerous. Overloading
can cause tire failure, affect vehicle handling, and
increase your stopping distance. Use tires of the
recommended load capacity for your vehicle. Never
overload them.

TIRES — GENERAL INFORMATION

Tire Pressure

Proper tire inflation pressure is essential to the safe and
satisfactory operation of your vehicle. Three primary
areas are affected by improper tire pressure:

1. Safety—

WARNING!

• Improperly inflated tires are dangerous and can

cause accidents.
• Under inflation increases tire flexing and can result

in tire failure.
• Over inflation reduces a tire’s ability to cushion

shock. Objects on the road and chuckholes can cause
damage that result in tire failure.
• Unequal tire pressures can cause steering prob-

lems. You could lose control of your vehicle.
• Over inflated or under inflated tires can affect

vehicle handling and can fail suddenly, resulting in
loss of vehicle control.
• Unequal tire pressures from one side of the vehicle

to the other can cause the vehicle to drift to the right
or left.
• Always drive with each tire inflated to the recom-

mended cold tire inflation pressure.

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2. Economy—
Improper inflation pressures can cause uneven wear
patterns to develop across the tire tread. These abnormal
wear patterns will reduce tread life resulting in a need for
earlier tire replacement. Under inflation, also increases
tire rolling resistance and results in higher fuel consump-
tion.

3. Ride Comfort and Vehicle Stability—
Proper tire inflation contributes to a comfortable ride.
Over inflation produces a jarring and uncomfortable ride.

Tire Inflation Pressures

The proper cold tire inflation pressure is listed either on
the face of the driver’s door or on the driver’s side “B”
pillar.

Some vehicles may have Supplemental Tire Pressure
Information for vehicle loads that are less than the
maximum loaded vehicle condition. These pressure con-
ditions will be found in the “Supplemental Tire Pressure
Information” section of this manual.

Tire Placard Location

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The pressure should be checked and adjusted as well as
inspecting for signs of tire wear or visible damage at least
once a month. Use a good quality pocket-type gauge to
check tire pressure. Do not make a visual judgement
when determining proper inflation. Radial tires may look
properly inflated even when they are under inflated.

CAUTION!

After inspecting or adjusting the tire pressure, al-
ways reinstall the valve stem cap (if equipped). This
will prevent moisture and dirt from entering the
valve stem, which could damage the valve stem.

Inflation pressures specified on the placard are always
“cold tire inflation pressure.” Cold tire inflation pressure
is defined as the tire pressure after the vehicle has not
been driven for at least 3 hours, or driven less than 1 mile

(1 km) after a 3 hour period. The cold tire inflation
pressure must not exceed the maximum inflation pres-
sure molded into the tire sidewall.

Check tire pressures more often if subject to a wide range
of outdoor temperatures, as tire pressures vary with
temperature changes.

Tire pressures change by approximately 1 psi (7 kPa) per
12 °F (7 °C) of air temperature change. Keep this in mind
when checking tire pressure inside a garage, especially in
the winter.

Example: If garage temperature = 68 °F (20 °C) and the
outside temperature = 32 °F (0 °C) then the cold tire
inflation pressure should be increased by 3 psi (21 kPa),
which equals 1 psi (7 kPa) for every 12 °F (7 °C) for this
outside temperature condition.

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Tire pressure may increase from 2 to 6 psi (13 to 40 kPa)
during operation. DO NOT reduce this normal pressure
build up or your tire pressure will be too low.

Tire Inflation Pressure — 4500/5500 with Steel
Carcass Ply Tires
This type of tire utilizes steel cords in the sidewall. As
such, they cannot be treated like normal light truck tires.
Adjusting tire pressure must be performed by personnel
trained, supervised and equipped accordingly.

Inflation Pressure Adjustment When Mounted to
Vehicle
During procedures when adding tire inflation pressure,
the technician or individual must utilize a remote infla-
tion devise, and ensure that all persons are clear of the
trajectory area. See figure below.

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When adjusting inflation pressure to a tire and wheel
assembly mounted on a vehicle, use Remote Mount
Automatic Inflation Kit (similar to model number 27-
cc1021234, available from TEAM PSE – PENTASTAR
Service Equipment Phone Number 1-800-734-4334.

NOTE:

Never attempt to re-inflate a tire and wheel

assembly which has been run flat or extremely under
inflated without first removing the tire from the wheel
assembly for inspection.

Personnel trained, supervised, and equipped according
to Federal Occupational Safety and Health Administra-
tion (OSHA).

Inflation Pressure Adjustment When Not Mounted to
Vehicle
When adjusting inflation pressure to a tire and wheel
assembly not mounted on a vehicle, use a Remote Mount
Automatic Inflation Kit and a Tire Inflation Cage similar
to model number #174-2240 available from TEAM PSE
(PENTASTAR Service Equipment – 1-800-223-5623).

Tire Pressures for High Speed Operation
The manufacturer advocates driving at safe speeds
within posted speed limits. Where speed limits or condi-
tions are such that the vehicle can be driven at high
speeds, maintaining correct tire inflation pressure is very
important. Increased tire pressure and reduced vehicle
loading may be required for high-speed vehicle opera-
tion. Refer to original equipment or an authorized tire
dealer for recommended safe operating speeds, loading
and cold tire inflation pressures.

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Dodge 5500 Chassis Cab (2008 year). Manual - part 20