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55. Connect manifold flow control valve and electronic throttle control electrical connectors and fasten harness to intake. 56. Install vacuum lines at throttle body. 57. Install intake air tube on throttle body. 58. Connect variable valve timing solenoids, oil temperature sensor, coolant temperature sensor, intake air temper- ature sensor, injectors, coils, manifold absolute pressure sensor, cam position sensors, oxygen sensor, and 59. Install upper radiator support bracket. 60. Install coolant hoses at coolant manifold. 61. Install grill trim panel. 62. Install coolant reservoir and connect hose. 63. Connect fuel line to fuel rail. 64. Install battery tray and battery. 65. Connect battery cables. 66. Install air cleaner housing and connect inlet air hose. 67. Install fresh air inlet. 68. Fill with coolant. 69. Fill with oil. CAUTION: Do NOT run the engine with a vacuum pump in operation or with a vacuum present within the 70. Evacuate the refrigerant system (refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD PROCEDURE - REFRIGERANT SYSTEM EVACUATE). 71. Charge the refrigerant system (refer to 24 - HEATING & AIR CONDITIONING/PLUMBING - STANDARD PRO- CEDURE - REFRIGERANT SYSTEM CHARGE). 72. Start engine and check for leaks. SPECIFICATIONS TORQUE DESCRIPTION N·m Ft. Lbs. In. Lbs. Balance Shaft Module 22 +90° 16 +90° - Camshaft Sprocket-Bolt 40 30 - Camshaft Bearing Cap-Bolts Front Bearing Cap-Bolts 34 25 - Bearing Cap-Bolts 12 - 105 Connecting Rod Cap-Bolts 20 +90° 15 +90° - Crankshaft Main Bearing Cap-Bolts 27 + 45° 20 + 45° - Crankshaft Damper-Bolt 210° 155 - Cylinder Head-Bolts Refer to Procedure Cylinder Head Cover-Bolts 10 - 90 Engine Support Bracket-Bolts 40 30 - Exhaust Manifold-Bolts 34 25 - Exhaust Manifold Heat Shield-Bolts 9 - 80 Flex Plate to Crankshaft-Bolts 95 70 - Intake Manifold 24 18 - Ladder Frame 28 21 - PM ENGINE 1.8L WORLD 9 - 1459 |