Daewoo Tacuma: Body Repair Manual - part 4

  GENERAL INFORMATION  1–11

1. Panel Front Floor

2. Reinf Tunnel

3. Tunnel Front

4. Reinf Tunnel Upper Rear

5. Panel Second Floor Rear

6. Reinf Second Floor Rear Inner

7. Reinf Second Floor Rear Outer

8. Longitudinal Floor Rear

9. Crossmember Front Seat Rear

10.Crossmember Front Seat Front

11.Support Front Seat Inner

12.Support Front Seat Outer

13.Tunnel Rear

14.Support Retracter

15.Reinf Floor Side

16.Bracket Rear Axle Outer

17.Crossmember Rear Floor Center

18.Panel Floor Side Rear

19.Longitudinal Rear

20.Reinf Rear Longitudinal Rear

21.Hanger Extension Pipe Rear Inner

22.Hanger Extension Pipe Rear Inner

23.Crossmember Rear Floor Center Side

24.Reinf Rear Longitudinal

25.Crossmember Rear Floor Rear

26.Crossmember Rear Floor Rear Side

27.Panel Rear Floor Rear Side

28.Crossmember Rear Floor Front

29.Support Rear Seat Rear

30.Seat Upper Spring

31.Crossmember Rear Seat Front

32.Crossmember Rear Seat Rear

33.Panel Rear Floor Rear

34.Reinf Striker

35.Reinf Back Panel Lower Center

36.Reinf Back Panel Lower Side

37.Panel Back Lower

1–12  GENERAL INFORMATION

Fig. 6

  GENERAL INFORMATION  1–13

1. Front Panel

2. Front Wheel House

3. Bracket Engine

4. Dash Panel Lower

5. Front Longitudinal

6. Brace Wheel House

7. Fender

8. Reinf Front Filler Lower

9. Side Body

10.Front Door

11.Rear Door

12.Floor Panel Side

13.Rear Frame

14.Front Floor

15.Rear Floor

16.Back Panel Lower

17.Tail Gate

18.Roof

19.Engine Hood

20.Dash Panel Upper

1–14  GENERAL INFORMATION

10. BODY REPAIR PROCEDURES

Procedure

Remarks

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

Inspect the damaged parts and the extent of damage and make
plans for the repair.

Prepare the new parts, special repair tools and others.

Remove the related parts for repair.

Roughly pull out and straighten the damaged areas.

Cut off the damaged areas and drills on the spot weld nuggets
and pry off the remaining spot weld flanges.

Peel off the undercoat and sealer.

Mold damaged areas and even out the welding flanges and fill
any holes.

Grind both sides of the welding section and set the new parts and
tack welds for temporary installation.

Inspect the dimensions for correct position and preinstall the exte-
rior parts and check the clearances and level differences.

Perform a trial welding and the main welding.

Finish the welding areas and even out the flanges for a close fit.

Apply the sealer to the matching and over lapped surface.

Apply the undercoat to the required areas.

Apply the paint.

Apply the deadner to the designated areas.

Coating the anti-rust agents to the designated areas.

Install the related parts and rub in grease to the moving parts and
replenish the cooling liquid, oil, aircon gas and others.

Check all operations, wheel alignments, leaks, head lamp aim and
others with the specified check sheet.

No.

Operation

Inspection

Preparation

Removal

Pull out

Cut and pry off

Peel off

Molding

Set the new parts

Inspection

Welding

Finish

Sealing

Undercoating

Painting

Deadner

Anti-rust agents

Installation

Check and adjust