Daewoo Korando. Manual - part 217

FRONT DRIVE AXLE  3A-15

Removal & Installation Procedure

1. Remove the propeller shaft from the front axle input shaft.

Notice

Before removal, place the alignment marks.

Installation Notice

2. Remove the breather hose.

3. Remove the axle housing mounting nuts (1) from the cross

member.

Installation Notice

Tightening Torque

70 - 80 Nm

4. Remove the cross member mounting nuts (2) from the frame

and remove the cross member.

Installation Notice

Tightening Torque

95 - 142 Nm

5. Support the axle housing on a suitable jack, Remove the

axle housing mounting bracket nuts.

Installation Notice

Tightening Torque

62 - 93 Nm

Tightening Torque

95 - 142 Nm

6. Lowering the jack carefully, remove the axle housing

assembly.

7. Installation should follow the removal precedure in the

reverse order.

3A-16  FRONT DRIVE AXLE

UNIT REPAIR

AXLE HOUSING

Preceding Work : Removal of the axle housing

FRONT DRIVE AXLE  3A-17

1 Front Axle Housing Mounting Bracket
2 Inner Shaft (Left)
3 Bolt ...................................................... 55-65 Nm
4 Oil Seal .................................................. Replace

Apply Grease to the Sealing Rib

5 Snap Ring
6 Bearing
7 Snap Ring
8 Oil Drain Plug ....................................... 28-41 Nm
9 Front Axle Housing

10 Breather Nipple

11 Inner Shaft (Right)

12 Pinion Lock Nut ................................ 240-310 Nm
13 Washer
14 Companion Flange
15 Oil Seal .................................................. Replace

Apply Grease to the Sealing Rib

16 Bearing
17 Shim
18 Bearing Baffle
19 Shim

20 Bearing
21 Oil Slinger
22 Drive Pinion
23 Oil Filler Plug ....................................... 28-41 Nm
24 Bolt ...................................................... 39-46 Nm
25 Axle Housing Cover .............. Apply Liquid Gasket

to the Contact Surface

26 Ring Gear
27 Bearing
28 Shim
29 Shaft Lock Pin
30 Differential Case
31 Bolt ...................................................... 75-90 Nm
32 Bolt ...................................................... 48-69 Nm
33 Washer
34 Bearing Cap
35 Thrust Washer
36 Side Gear
37 Differential Shaft
38 Differential Pinion
39 Thrust Washer

3A-18  FRONT DRIVE AXLE

Disassembly Procedure

1. Remove the drain plug and drain the oil. Reinstall the drain

plug.

Installation Notice

Tightening  Torque

28 - 41 Nm

2. Unscrew the axle housing and housing mounting bracket

bolts and remove the bracket and inner shaft assembly.

3. Remove the bearing fixing snap ring of the inner shaft and

pull out the bearing. Separate the inner shaft and the
mounting bracket.

4. Remove the axle housing cover.

Notice

Clean the cover and housing contact surfaces.