DAF CF65, CF75, CF85 Series . Manual - part 404

 

  Index      DAF     DAF CF65, CF75, CF85 Series - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  402  403  404  405   ..

 

 

DAF CF65, CF75, CF85 Series . Manual - part 404

 

 

©

 200416

4-1

PE engine fuel system

TECHNICAL DATA

ΧΦ65/75/85 series

4

0

4. PE ENGINE FUEL SYSTEM

4.1 GENERAL

Gallery pressure

Fuel level element

Overview of injectors

Fuel lift pump

Pump housing

At starting speed

approx. 0.5 - 1.0 bar

At idling speed

approx. 2.5 - 3.0 bar

At maximum no-load engine speed

approx. 6.5 - 7.0 bar

Angular displacement

86

Resistance rating
- Full

approx. 500 

approx. 355 

∂ approx. 

234 

approx. 137 

- Not used

approx. 33 

Underpressure valve opening pressure

10 - 20 mbar

Overpressure valve opening pressure

200 - 300 mbar

Engine type

Number of 

holes in 

injector

Nozzle no.

Hole diameter

Bar filter

Opening 

pressure

PE 183 C1

8

1080

0,175

Yes

300 + 10 bar

PE 228 C

8

1080

0,175

Yes

300 + 10 bar

PE 265 C

8

1080

0,175

Yes

300 + 10 bar

Fuel lift pump pressure

7.0 - 8.0 bar

Pressure relief valve opening pressure

approx. 8.5 bar

Weight, including camshaft and pump units

approx. 70 kg

Pressure relief valve opening pressure

approx. 5.5 - 6 bar

TECHNICAL DATA

4-2

©

 200416

PE engine fuel system

0

ΧΦ65/75/85 series

4

4.2 TIGHTENING TORQUES

The tightening torques specified in this section 
are different from the standard tightening torques 
cited in the overview of the standard tightening 
torques. The other threaded connections not 
specified must therefore be tightened to the 
torque cited in the overview of standard 
tightening torques.
When attachment bolts and nuts are replaced, it 
is important that - unless stated otherwise - these 
bolts and nuts are of exactly the same length and 
property class as those removed.

Injector pipes

Fuel filter housing

Injectors

(1) Use bolts once only.

Pump housing

(1) Use Loctite 243

Pump units

Fuel lift pump

(1) Use Loctite 243

Injector pipe union nuts

30 Nm

Fuel leak-off pipe union

20 Nm

Fuel filter cap

25 Nm

Clamping piece attachment bolt

30 Nm + 60

 angular displacement

(1)

Leak-off pipe banjo bolt

20 Nm

Pressure relief valve

20 Nm

Attachment bolts to connect pump housing to 
engine block

60 Nm

Pump housing rear cover attachment bolts

30 Nm

Attachment bolts for pump camshaft locking plate

30 Nm

Attachment bolts for pump housing sealing plates

30 Nm

Attachment bolts for pulse disk on camshaft

30 Nm

(1)

Attachment bolt, camshaft sensor

8 Nm

Non-return valve

45 Nm

Fuel temperature sensor

20 Nm

Bolts for attaching pump units to pump housing

46 Nm

Pump unit electrical connection

1 Nm

Attachment bolts to connect fuel lift pump to 
pump housing

30 Nm

(1)

©

 200416

5-1

PE engine inlet/exhaust system

TECHNICAL DATA

ΧΦ65/75/85 series

4

0

5. PE ENGINE INLET/EXHAUST SYSTEM

5.1 GENERAL

Explanation of turbocharger type designation
Example of type designation: 
GT40-88S/54NPS/0.95-84

Exhaust back pressure

Inlet underpressure

Turbocharger

GT40

Turbine type designation

88

Maximum compressor rotor diameter

S

Wastegate model

54

Compressor rotor trim

NPS

Version with intake side without compressor housing bypass

PS

Version with intake side with compressor housing bypass

0.95

Turbine housing size

84

Turbine rotor trim

At full-load engine speed

80 - 90 mbar

At full-load engine speed (clean air filter)

25 - 35 mbar

At full-load engine speed (clogged air filter)

54 - 64 mbar

Control rod movement of control bypass 
at 1.8 bar

1 mm

Stud bolts for fastening

Copaslip

TECHNICAL DATA

5-2

©

 200416

PE engine inlet/exhaust system

0

ΧΦ65/75/85 series

4

5.2 TIGHTENING TORQUES

The tightening torques specified in this section 
are different from the standard tightening torques 
cited in the overview of the standard tightening 
torques. The other threaded connections not 
specified must therefore be tightened to the 
torque cited in the overview of standard 
tightening torques.
When attachment bolts and nuts are replaced, it 
is important that - unless stated otherwise - these 
bolts and nuts are of exactly the same length and 
property class as those removed.

Turbocharger

(1) Use Loctite 243 to secure
(2) Fasten with Copaslip

Glow element

Air cooler

Heat shield attachment bolts

30 Nm

(1)

Turbine housing clamp plate attachment nut

15 Nm

Exhaust manifold flange/turbocharger attach-
ment nuts

60 Nm

(2)

Elbow attachment with exhaust brake on turbo-
charger

40 Nm

Oil supply pipe banjo bolt

90 Nm

Attachment bolts

30 Nm

Air cooler hose clamps

10 Nm

 

 

 

 

 

 

 

Content   ..  402  403  404  405   ..