Index Chrysler Chrysler TOWN & COUNTRY, VOYAGER, Dodge Caravan - service repair manual 2001-2007 year

Content .. 450 451 452 453 ..

Chrysler Town, Dodge Caravan. Manual - part 452

INTERIOR

TABLE OF CONTENTS

page

page

A-PILLAR LOWER EXTENSION TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

. . . . . . . . . . . . . . . . . . . . . . . . . 73

A-PILLAR TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

. . . . . . . . . . . . . . . . . . . . . . . . . 73

ASSIST HANDLE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

. . . . . . . . . . . . . . . . . . . . . . . . . 73

B-PILLAR LOWER TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

. . . . . . . . . . . . . . . . . . . . . . . . . 74

B-PILLAR UPPER TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

. . . . . . . . . . . . . . . . . . . . . . . . . 74

CARPETS AND FLOOR MATS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

. . . . . . . . . . . . . . . . . . . . . . . . . 75

COWL TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

. . . . . . . . . . . . . . . . . . . . . . . . . 75

C-PILLAR TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

. . . . . . . . . . . . . . . . . . . . . . . . . 76

DOOR SILL TRIM PLATE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

. . . . . . . . . . . . . . . . . . . . . . . . . 76

HEADLINER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

. . . . . . . . . . . . . . . . . . . . . . . . . 76

LEFT D-PILLAR TRIM PANEL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

. . . . . . . . . . . . . . . . . . . . . . . . . 77

LIFTGATE SILL PLATE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

. . . . . . . . . . . . . . . . . . . . . . . . . 77

QUARTER TRIM BOLSTER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

. . . . . . . . . . . . . . . . . . . . . . . . . 77

RIGHT QUARTER TRIM PANEL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

. . . . . . . . . . . . . . . . . . . . . . . . . 78

LEFT QUARTER TRIM PANEL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

. . . . . . . . . . . . . . . . . . . . . . . . . 78

REAR HEADER TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

. . . . . . . . . . . . . . . . . . . . . . . . . 79

REAR HVAC LOUVER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

. . . . . . . . . . . . . . . . . . . . . . . . . 79

REAR VIEW MIRROR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

. . . . . . . . . . . . . . . . . . . . . . . . . 80

RIGHT D-PILLAR TRIM PANEL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

. . . . . . . . . . . . . . . . . . . . . . . . . 80

SLIDING DOOR SILL PLATE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

. . . . . . . . . . . . . . . . . . . . . . . . . 80

SUN VISOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

. . . . . . . . . . . . . . . . . . . . . . . . . 81

SUN VISOR SUPPORT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

. . . . . . . . . . . . . . . . . . . . . . . . . 81

FLOOR CONSOLE TRAY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

. . . . . . . . . . . . . . . . . . . . . . . . . 81

FLOOR CONSOLE TRAY - BRACKET

ASSEMBLY
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

. . . . . . . . . . . . . . . . . . . . . . . . . 82

23 - 72

INTERIOR

RS

A-PILLAR LOWER EXTENSION
TRIM

REMOVAL

(1) Remove instrument panel side cover.
(2) Remove A-pillar extension trim from vehicle by

disengaging hidden clips (Fig. 1).

INSTALLATION

(1) Place A-pillar extension trim in position on

vehicle (Fig. 1).

(2) Install instrument panel side cover.

A-PILLAR TRIM

REMOVAL

(1) Remove the assist handle if equipped. (Refer to

23

-

BODY/INTERIOR/ASSIST

HANDLE

-

REMOVAL)

(2) Disengage hidden clips holding A-pillar trim

panel to A-pillar (Fig. 2).

(3) Remove A-pillar trim from vehicle.

INSTALLATION

(1) Position foot on A-pillar trim panel into instru-

ment panel top cover channel.

(2) Position A-pillar trim in vehicle.
(3) Align locator pins.
(4) Engage hidden clips.

(5) Install the assist handle, if equipped. (Refer to

23 - BODY/INTERIOR/ASSIST HANDLE - INSTAL-
LATION)

ASSIST HANDLE

REMOVAL

(1) Using a trim stick (C-4755), remove screw

access covers from grab-handle.

(2) Remove screws holding grab-handle to roof rail.
(3) Remove grab-handle from vehicle.

INSTALLATION

(1) Place grab-handle in position on vehicle.
(2) Install screws to hold grab-handle to roof rail.
(3) Install screw access covers into grab-handle.

B-PILLAR LOWER TRIM

REMOVAL

(1) Slide lower seat belt cover rearward to expose

anchor bolt.

(2) Remove bolt attaching lower seat belt anchor to

floor.

(3) Remove upper B-pillar trim cover.
(4) Remove access panel from B-pillar trim (Fig.

3).

(5) Disengage hidden clips attaching lower trim

cover to B-pillar.

Fig. 1 A-PILLAR LOWER EXTENSION TRIM

1 - FRONT LOWER EXTENSION TRIM
2 - FRONT EXTENSION TRIM TO INSTRUMENT PANEL
RETAINER
3 - CLIP
4 - COWL TRIM PANEL

Fig. 2 A-PILLAR TRIM

1 - A-PILLAR
2 - CLIPS

RS

INTERIOR

23 - 73

(6) Remove lower B-pillar trim cover from vehicle.

INSTALLATION

(1) Place lower B-pillar trim cover in position on

vehicle (Fig. 3).

(2) Insert seat belt through hole in lower B-pillar

trim.

(3) Engage hidden clips attaching lower trim cover

to B-pillar.

(4) Install access cover.
(5) Install upper B-pillar trim cover.
(6) Place seat belt anchor in position on floor so

webbing is pointed rearward and slightly outboard.

(7) Install bolt attaching lower seat belt anchor to

floor. Tighten all seat belt bolts to 39 N·m (29 ft. lbs.)
torque.

(8) Verify that seat belt anchor does not interfere

with seat track travel.

B-PILLAR UPPER TRIM

REMOVAL

(1) Remove bolt attaching lower seat belt anchor to

floor.

(2) Lower shoulder belt height adjuster to the bot-

tom of travel.

(3) Remove shoulder belt turning loop from height

adjuster.

(4) Use

a

Snap-on

t Trim Pad Remover tool

(A179A), or equivalent, and remove shoulder belt
height adjuster knob.

(5) Remove shoulder belt bezel from trim cover

(Fig. 3).

(6) Remove screw attaching trim cover to B-pillar

from inside bezel cavity.

(7) Disengage hidden clips attaching trim cover to

B-pillar.

(8) Remove B-pillar trim cover from vehicle.

INSTALLATION

(1) Insert seat belt through B-pillar trim and web

guide (Fig. 3).

(2) Place B-pillar trim cover in position on vehicle.
(3) Engage hidden clips attaching trim cover to

B-pillar.

(4) Install shoulder belt bezel into trim cover.
(5) Install height adjuster knob.
(6) Install shoulder belt turning loop onto height

adjuster. Tighten bolt to 39 N·m (29 ft. lbs.) torque.

(7) Place seat anchor in position on floor so web-

bing is pointed rearward and slightly outboard.

(8) Install bolt attaching lower seat belt anchor to

floor. Tighten seat belt bolt to 39 N·m (29 ft. lbs.)
torque.

CARPETS AND FLOOR MATS

REMOVAL

(1) Remove front seats. (Refer to 23 - BODY/

SEATS/SEAT - REMOVAL)

(2) Remove front center console.
(3) Remove the remaining seats. Refer to the Own-

er’s Manual for the proper procedures.

(4) Remove front cowl panels and sill plates.
(5) Remove sliding door sill plates. (Refer to 23 -

BODY/INTERIOR/SLIDING DOOR SILL PLATE -
REMOVAL)

(6) Remove the cargo organizer, if equipped.
(7) Remove liftgate scuff plate. (Refer to 23 -

BODY/INTERIOR/LIFTGATE

SCUFF

PLATE

-

REMOVAL)

(8) Remove lower B-pillar trim covers.
(9) Remove D-pillar trim covers.
(10) Remove Quarter trim panels.
(11) Remove floor escutcheons (Fig. 4).
(12) Remove the floor console trays. (Refer to 23 -

BODY/INTERIOR/FLOOR

CONSOLE

TRAY

-

REMOVAL)

(13) Remove push pin fasteners attaching carpet to

floor in front seat and rear area.

(14) Roll carpet from under instrument panel to

center of sliding door.

Fig. 3 LOWER B-PILLAR TRIM COVER

1 - B-PILLAR UPPER TRIM
2 - B-PILLAR UPPER PLUG
3 - POWER SLIDING DOOR SWITCH AND BEZEL
4 - BELT ASSEMBLY
5 - B-PILLAR LOWER TRIM

23 - 74

INTERIOR

RS

B-PILLAR LOWER TRIM (Continued)

(15) Roll and fold carpet forward away from rear

door opening.

(16) Extract carpet through sliding door opening

(Fig. 5).

INSTALLATION

(1) Insert carpet through sliding door opening.
(2) Roll carpet rearward toward rear door opening.
(3) Roll carpet under instrument panel.

(4) Install push pins fasteners through carpet and

grommet into floor to attach carpet to floor in front
seat area (Fig. 5).

(5) Install push pins fasteners in the rear area.

CAUTION: Ensure that the correct fasteners are
installed in the proper locations. Damage to the fuel
tank may result.

(6) Install floor escutcheons (Fig. 4).
(7) Install the floor console trays. (Refer to 23 -

BODY/INTERIOR/FLOOR

CONSOLE

TRAY

-

INSTALLATION)

(8) Install Quarter trim panels.
(9) Install D-pillar trim covers.
(10) Install lower B-pillar trim covers.
(11) Install rear door sill plate.
(12) Install sliding door sill plates. (Refer to 23 -

BODY/INTERIOR/SLIDING DOOR SILL PLATE -
INSTALLATION)

(13) Install front cowl panels and sill plates.
(14) Install the passenger seats. Refer to the Own-

er’s Manual for proper procedures.

(15) Install front center console.
(16) Install front seats. (Refer to 23 - BODY/

SEATS/SEAT - INSTALLATION)

COWL TRIM

REMOVAL

(1) Remove door sill plate.
(2) Disengage hidden clips holding cowl trim to

cowl panel (Fig. 1).

(3) Remove cowl trim from vehicle.

INSTALLATION

(1) Place cowl trim panel in position on vehicle

(Fig. 1).

(2) Engage hidden clips attaching cowl trim to

cowl panel.

(3) Install door sill plate.

C-PILLAR TRIM

REMOVAL

(1) Remove quarter trim panel.
(2) Remove seat belt turning loop from height

adjuster.

(3) Remove screw attaching C-pillar trim panel to

C-pillar (Fig. 6).

(4) Disengage hidden clips attaching trim to upper

C-pillar.

(5) Remove upper C-pillar trim from vehicle.

Fig. 4 SEAT ESCUTCHEONS

1 - SEAT ESCUTCHEON
2 - FLOOR CARPET

Fig. 5 FLOOR CARPET

1 - CARPET LOCATOR GROMMET
2 - PUSH PIN
3 - CARPET
4 - CARPET GROMMET
5 - HEEL PROTECTOR PAD
6 - BODY ASSEMBLY

RS

INTERIOR

23 - 75

CARPETS AND FLOOR MATS (Continued)

Content .. 450 451 452 453 ..