Index Chrysler Chrysler TOWN & COUNTRY, VOYAGER, Dodge Caravan - service repair manual 2001-2007 year
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gear (Fig. 10). Do not fully tighten the fittings at this (7) Install the routing clamp with the bolt securing the power steering fluid hoses to the rear of the cra- (8) Using a crowfoot wrench on a torque wrench, tighten the power steering fluid hose tube nuts at the (9) Install tie rod end into steering knuckle. Start tie rod end to steering knuckle attaching nut onto (10) If the vehicle is equipped with All-Wheel- Drive, install the power transfer unit (Refer to 21 - CAUTION: Proper torque on the cradle reinforce- (11) Install the reinforcement on the front suspen- sion cradle crossmember and install the bolts attach- (12) Install the lower control arm rear bushing retainer bolts through reinforcement on each side of (13) Install the two bolts and bushings attaching the reinforcement and rear of cradle crossmember to (14) If power steering cooler equipped, install the previously disconnected power steering cooler hose on (15) If power steering cooler equipped, install the power steering fluid cooler on the cradle crossmem- (16) Install the front tire and wheel assemblies on vehicle. Install the wheel mounting lug nuts and (17) Lower the vehicle to a level were the interior of vehicle is accessible (keeping tires off the ground). (18) With the wheels pointed approximately STRAIGHT-AHEAD, align the intermediate shaft Tighten the pinch bolt nut to a torque of 28 N·m (250 (19) Remove the steering wheel holding tool. TIAL OPERATION procedure to properly fill and (21) Inspect for leaks. SION/WHEEL ALIGNMENT - STANDARD PROCE- SPECIAL TOOLS POWER STEERING GEAR OUTER TIE ROD REMOVAL (1) Loosen inner tie rod to outer tie rod jam nut (Fig. 14). (2) Remove nut attaching outer tie rod end to steering knuckle (Fig. 15). The nut is to be removed (3) Remove the tie rod end stud from steering knuckle arm, using Remover, Special Tool C-3894–A (4) Remove outer tie rod end by un-threading it from the inner tie rod. INSTALLATION NOTE: Before installing the outer tie rod, make sure Puller C-3894A Remover/Installer Steering Shaft Roll Pin 6831A 19 - 34 GEAR RS GEAR (Continued) |