Chevrolet Silverado / GMC Sierra. Manual - part 1295

Fig. 96: View Of Replacement Pillar 
Courtesy of GENERAL MOTORS CORP. 

8. Position the center pillar to the vehicle using 3-dimensional measuring equipment. Clamp in place. 

 

2008 Chevrolet Silverado 1500 

2008 ACCESSORIES & EQUIPMENT Collision Repair - - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & 

Silverado

  

Microsoft 

 

Friday, August 21, 2009 2:21:00 PM

Page 106 

© 2005 Mitchell Repair Information Company, LLC. 

Fig. 97: View Of Plug Welding Replacement Pillar 
Courtesy of GENERAL MOTORS CORP. 

9. Plug weld accordingly. 

10. Clean and prepare all welded surfaces.  

11. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion 

Treatment and Repair .  

12. Paint the repair area. Refer to Basecoat/Clearcoat Paint Systems .  

13. Install all related panels and components.  

14. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection 

(w/Single Battery) or Battery Negative Cable Disconnection and Connection (w/Auxiliary Battery) 
or Battery Negative Cable Disconnection and Connection (w/Dual Batteries) .  

IMPORTANT: To create a solid weld with minimum heat distortion, make 25 mm (1 in) 

stitch welds along the seam with 25 mm (1 in) gaps between them. 
Complete the stitch weld.

 

2008 Chevrolet Silverado 1500 

2008 ACCESSORIES & EQUIPMENT Collision Repair - - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & 

Silverado

  

Microsoft 

 

Friday, August 21, 2009 2:21:00 PM

Page 107 

© 2005 Mitchell Repair Information Company, LLC. 

15. Enable the SIR system. Refer to SIR Disabling and Enabling .  

REAR PILLAR SECTIONING 

Removal Procedure 

CAUTION: Refer to Approved Equipment for Collision Repair Caution .

CAUTION: Refer to Glass and Sheet Metal Handling Caution .

CAUTION: Refer to Collision Sectioning Caution .

CAUTION: Refer to Sealing the Quarter Panel Caution .

 

2008 Chevrolet Silverado 1500 

2008 ACCESSORIES & EQUIPMENT Collision Repair - - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & 

Silverado

  

Microsoft 

 

Friday, August 21, 2009 2:21:00 PM

Page 108 

© 2005 Mitchell Repair Information Company, LLC. 

Fig. 98: View Of Sectioned Frame Areas 
Courtesy of GENERAL MOTORS CORP. 

1. Disable the SIR system. Refer to SIR Disabling and Enabling . 

 

2008 Chevrolet Silverado 1500 

2008 ACCESSORIES & EQUIPMENT Collision Repair - - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & 

Silverado

  

Microsoft 

 

Friday, August 21, 2009 2:21:00 PM

Page 109 

© 2005 Mitchell Repair Information Company, LLC.