Chery S11 / Chery QQ. Manual - part 266

 

Chery    QQ    Maintenance Manual                      Transmission System

 

 

 

1- Shift fork     

2- Hub sleeve   

                          Fig.3-47 
1.Use feeler gauge to check the clearance between shift fork and hub sleeve,if the 

clearance exceeds 1.0mm, please replace the parts.     
Notice: Check the contact position of shift fork and hub sleeve carefully to determine 
if replace the parts. 
Clearance“a”  ：  Maintenance Limit: 1.0mm 

2. Insert the shift lever    into the hole of the case, check if it works smoothly, if 

there is any retardarce, please correct with    winch or similar tools.     

Reverse ,5th  shift  fork  shaft  assembly  

 

1- Reverse Shift fork     

2- Spring   

3- Ball   

4- Slotted spring pin     

5-Reverse、5th  Shift  fork 

6-Reverse  、5th  Shift  head

7-Reverse  、5th  guide shaft

A ：

Slotted spring pin

placket  forward   

                    Fig.3-48 
 
 

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Chery    QQ    Maintenance Manual                      Transmission System

 

 
1.Remove the slotted spring pin and disassemble every part. 
2.Clean every part thoroughly and determine if some parts need to be replaced.   
3.Install all the parts according to the figure and the installing order. 

Notice: 

 Division reverse shift fork spring and shift spring. 
 Accurately install the reverse shift fork ball。 
 Install the shift fork Slotted spring pin according to the reverse order. 

 
（7）Differential Assembly   

Disassembling: 
 

1- Differential ring gear   

2-Lock nut    

3- Nut   

4- Pinion gear gasket   

5- Speedometer gear   

6- Bearing   

7- Side gear   

8- Pinion gear   

9- Differential bolt    

10- Differential case   

11-Pinion gear shaft pin 

12-Pinion gear shaft   

13-Side gear gasket 

 

                        Fig.3-49 Differential assembly   
 
1. Remove the left-side bearing. 
2. Pull out the speedometer gear.   
 
 
 
 
 
 
 
 

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Chery    QQ    Maintenance Manual                      Transmission System

 

 

1- Bearing puller   

2- Special tool     

3- Bearing   

4-Speedometer gear 

 

 

                Fig.3-50 
3. Remove the    left bearing . 

   

1- Bearing puller 

2- Special tool    

3-Left bearing   

                      Fig.3-51 
 
4. Clip the    differential case, remove the 8 nut、8 Differential bolt and 4 Lock 

nut . 

5. Hammer off the  slotted  spring  pin  ,remove the  pinion gear shaft ，   

pinion gear  ，  side gear . 

 

1- Differential case   

2- Side gear   

3- Pinion gear shaft   

4- Special tool   

                  Fig.3-52 

 

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Chery    QQ    Maintenance Manual                      Transmission System

 

 

Adjustment and Re-installation: 
After disassembling, check if there is any distortion and make a record. Replace 

the attainted parts, clean all the new parts and install.   

1、Installation side gear，measure the runout of side gear. Install the side gear.   

side gear runout：0.03～0.40 mm。 
Left Side: 

Clip the differential case, put the end of the dial indicator on the top. 
Use 2 screwdriver to move the gear, read the reading on the dial    indicator.     

     

left 

1-Screwdirver 

2- Side gear 

3-Dial indicator

 

    Fig.3-53 

Right Side: 

According to the same process above, put the end of the dial    indicator on the 

step  of the side gear.    
 

 

Righ

1- Side gear 

2-Dial  indicator

                              Fig.3-54 
 
2、If the runout exceed the regulations, please choose suitable side gear    adjust 

gaster adjust gaster to install once more and test to obtain the right gear runout. 

 

mm 

0.70 
0.80 
0.90 
1.00 

Select  

  gear adjust gaster   

1.10 

 

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