Chery S11 / Chery QQ. Manual - part 264

 

Chery    QQ    Maintenance Manual                      Transmission System

 

 

 

1-5th gear spacer   

2-Left bearing   

3- Special tool   

              Fig.3-30 
Notice : In order to  avoid  gear spacer  pressure  over，do not pressure left 

bearing together. 

 
（5）Output shaft  assembly 

Disassemble: 

1.  Clip the 4th gear and pull it out with the left bearing together. 
 

 

1- Special tool   

2- 

Left bearing 

 

3-4th driven gear   

     Fig.3-31 
 

Caution: In order to avoid breaking the 4th driven gear, do not clip the gear head. 

2.Clip the 2nd driven gear, pull out the driven gear、3rd driven gear    with the 

Spacer together. 
Caution: In order to avoid breaking the 2nd driven gear, do not clip the gear head. 

   
 
 
 

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Chery    QQ    Maintenance Manual                      Transmission System

 

 

 

1- Special tool 

2- Spacer 

3- Output shaft 

4-3rd driven gear   

5-2nd driven gear   

              Fig.3-32 
3. Remove the needle roller bearing and 2nd Synchronizer ring. 
4. Remove the snap ring. 
   

Caution: In order to remove the snap ring smoothly, be sure the special tool top is 
plane.     

 

1- Hub sleeve outer race   

2- Snap ring   

3- Special tool

   

                  Fig.3-33 
5. Remove the    synchronizer assembly, 1st Synchronizer ring. 
6. Remove the 1st driven gear and    needle roller bearing.   

1、 Output shaft  

2、 Hub sleeve  outer race  

3、1st  Synchronizer ring  

4、1st  driven gear  

5、 Special  tool  

 

                    Fig.3-34 

 

 

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Chery    QQ    Maintenance Manual                      Transmission System

 

 
Check and re-install: 

1.Clear up all the parts, check if there is anything abnormal, if necessary, change 
the used parts. 
2.If the synchronizer need repair, first check the clearance “a” between  

synchronizer ring and gear and the clearance between the angle and hub, and then 
decide if changed the used parts. 

 

1- Gear   

2- Synchronizer ring   

                  Fig.3-35 
 

 Standard 1.0~1.4mm 

 Clearance“a” 

 Use limit：0.5mm 

 
3. In order to keep lubricate smoothly, blow the oil away, be sure there is not any 

backup in the oil way.   

 

 

1- Output shaft   

2- 

Oil way

 

                      Fig.3-36 
 
4. Install the synchronizer assembly , insert    3 pieces of synchronizer insert, and 

then install the spring according to the figure.   

 
   

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Chery    QQ    Maintenance Manual                      Transmission System

 

 

1- Snap ring   

2- 

Synchronizer insert 

 

3- Hub   

4- Hub sleeve outer race

   

 

 

Notice: 

   Synchronizer insert is not on the right direction. 
 Snap ring and synchronizer insert and synchronizer assembly,5th  

synchronizer assembly compare is big. 

5.Install the output shaft bearing. 

 

1-Output shaft 

right

bearing 

 

2- Output shaft   

3- Special tool   

                      Fig.3-38 
6.Spread lubricant on the needle roller bearing, and then install the 1st driven gear 

and 1st Synchronizer ring. 

 

1-1st synchronizer ring 

2-2nd  synchronizer

ring 

                                  Fig.3-39 

Notice: The width of 1st synchronizer ring synchronizer insert is smaller than the 
width of the 2nd synchronizer ring synchronizer    insert. 
Width：

“b”  ：8.2mm 

    “c”  ：8.8mm 

   The width of the 1st and 2nd      needle roller bearing is the same. 

 

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