Chery S11 / Chery QQ. Manual - part 202

   

  Chery    QQ    Maintenance Manual                                        Chassis System 

 
 
 
 
 
 
 
 
 
 
 
 
3. Use bolts to fix ignition lock shell and shaft 
shell. 
4. Insert new shaft into pillar. 
 
 
 
 
 
 
 
 
 
 
 
 
Points of attention 
Don’t turn steering and ignition lock in LOCK 
position. 
5. Push guide bearing into pillar. 
6. Insert and fix steering shaft. 
 
 
 
 
 
 
 
 
 
 
 
7. Screw bolts. 
8. Install steering wheel with air bag and air 
bag components. 

 
Fixture 
Screw shaft flange bolts to 22.5-27.5Nm. 
Screw gear flange bolts to 22.5-27.5 Nm. 
Screw steering wheel and shaft bolts to 
27-33Nm. 
10. Check forwards position for steering 
mechanics. 
Description and operation 
Description Steering wheel and steering 
column  
Steering component can realize the functions 
besides of steering. 
1. Steering column 
Steering can absorb energy. When crashing 
happens, the pillar will shrink to reduce the 
probability to hurt driver. 
2. Ignition switch and steering lock Ignition 
switch and steering lock can prevent stealing 
vehicle. 
3. Multi-purpose operation lever 
  Multi-purpose operation lever can control 
following parts: 
- 

High beam of head lamp 

- 

Windshield wiper and cleaner 

Remove and re-install steering pillar 
Use specified bolts to fix the pillar to make 
sure absorb engine action. Be careful to 
remove or transport the pillar. 
1.  The drawer to remove steering wheel is not 

recommended one. 

2.  The top of pillar is knock badly. 
3.  Something leans against the pillar. 
4.    The pillar falls off. 

 

 

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  Chery    QQ    Maintenance Manual                                        Chassis System 

Power steering system

Exterior identify

 

Power steering box 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(1) Steering tie rod 
socket unit 
(2) Fixed ring 
(3) Dust cap 
(4) Lock   
(5) Check nut 
(6) Tie rod ripple cowl hoop 
(7) Ripple cowl 
(8) Steering box shell ripple cowl clamp 
(9) Lock nut   
(10) Tie rod in band ball 
(11) Limiting stopper 
(12) Circlet 
(13) Facing ring 
(14) Searing ring 
(15) Bearing 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(16) Nut 
(17) Cover cap 
(18) Lock nut 
(19) Dust cap 
(20) Circlet 
(21) Tie rod end 
(22) Check nut 
(23) Tie rod ripple cowl hoop 
  (24) Ripple cowl 
(25) Steering box 
(26) Tie rod in band ball unit 
(27) Limiting stopper 
(28) Tube 
(29) Oil pipe clip 
  (30) Hydraulic piping 
(31) Hydraulic piping 
(32) Trust sealing ring 
 

 

 

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  Chery    QQ    Maintenance Manual                                        Chassis System 

 

Steering oil  tank 

Steering oil  pipe 

Power steering gear 

Steering oil  pump

Power steering service schematic diagram

 

 

 

99

   

  Chery    QQ    Maintenance Manual                                        Chassis System 

Steering system fizzy noise 

 

Step

 

Measure

 

Yes

 

No

 

Identification: Fizzy noise is heard during Engine running or steering wheel turning 

1 

If the fizzy noise becomes loud When 
comparing with other normal vehicle? 

  TO step 2

 

System perfect 

2 

If the fizzy noise becomes loud? If 
steering fluid level is too low? 

 TO step3

 

TO step4

 

3 

Fill fluid into the system. 
Does customer still complain? 

 TO step1

 

System perfect

 

4 

Is the noise from inside of vehicle? 

  TO step5

 

 TO step7

 

5 

The noise may enter passenger 
compartment through outlet of front 
instrument panel. 

 TO step6

 

TO step7

 

6 

Repair or replace steering pillar seal. 
Does customer still complain? 

TO step1

 

System perfect

 

7 

Make sure the lay for steering hose and 
pipe is correct ( not touch with front 
instrument panel). 
Repair or replace hose and pipe if 
necessary. 
Does customer still complain? 

TO step8

 

System perfect

   

8 

Confirm The source of noise. Check 
steering pump and steering institute. 
Repair or replace parts if necessary. 
Does customer still complain? 

TO step1

 

System perfect

 

 

 

Steering system chatter noise

State

 

Measure

 

Power steering system piping wear

 

Ensure power steering wear refer hydraulic 

piping replace

 

Steering box looseness 

Fixture

 

steering box nut torque refer 

fastener specifications

 

Tie rod one end or both ends looseness 

Repair or replace tie rod end if necessary   

Steering universal joint looseness

 

Repair or replace the universal joint refer if 

necessary

 

 
 

 
 

 

 

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